• 제목/요약/키워드: spatter

검색결과 139건 처리시간 0.026초

$6mm^t$조선용 프라이머 코팅강판의 $CO_2$레이저 용접성( I ) - 프라이머 코팅조건과 갭 간극의 영향 - (The Weldability of $6mm^t$ Primer-coated Steel for Shipbuilding by $CO_2$ Laser( I ) - Effects of Primer Coating Condition and Gap Clearance -)

  • 김종도;박현준
    • Journal of Welding and Joining
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    • 제23권3호
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    • pp.76-82
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    • 2005
  • Recently the application of laser welding technology has been considered to shipbuilding structure. However, when this technology is applied to primer coated steel, good quality weld beads are not easily obtained. Because the primer-coated layer caused the spatter, humping bead and porosity which are main part of the welding defect attributed to the powerful vaporizing pressure of zinc. So we performed experiment with objectives of understanding spatter and porosity formation mechanism and producing sound weld beads in 6mmt primer coated steels by a $CO_2$ CW laser. The effects of welding parameters; defocused distance, welding speed, coated thickness and coated position; were investigated in the bead shape and penetration depth on bead and lap welding. Alternative idea was suggested to suspend the welding defect by giving a reasonable gap clearance for primer coated thickness. The zinc of primer has a boiling point that is lower than melting point of steel. Zinc vapor builds up at the interface between the two sheets and this tends to deteriorate the quality of the weld by ejecting weld material from lap position or leaving porosity. Significant effects of primer coated position was lap side rather than surface. Therefore introducing a small gap clearance in the lap position, the zinc vapor could escape through it and sound weld beads can be acquired. In conclusion, formation and suspension mechanism of the welding defects was suggested by controling the factors.

중국 오대연지 라오헤이산과 후오샤오산의 화산 형태와 분출 과정 (Volcanic Forms and Eruption Processes of Laoheishan and Huoshaoshan in the Wudalianchi Volcanics, NE China)

  • 황상구;진꾸;안웅산
    • 암석학회지
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    • 제14권4호
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    • pp.251-263
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    • 2005
  • 중국 오대연지 신기 화산인 라오헤이산과 후오샤오산은 $1720\~1721$년에 분출하였다. 이 화산은 각각 K이 풍부한 포노테프라이트질 화성쇄설층과 용암으로 구성되는 스코리아구와 스패터구를 이루고 모두 넓은 용암류역을 가진다. 라오헤이산 스코리아구는 내부구조가 복잡하고 선${\cdot}$후기 화산체로 형성된 복성복식 화산이며 후기 화산체의 중앙부에는 깔때기형의 분화구가 있다. 후오샤오산 스패터구는 단성단식 화산이며 화산체 중앙부에 피트 분화구가 형성되어 있다. 화산층서는 먼저 라오헤이산이 형성되었고 후에 후오샤오산이 형성되었음을 지시한다. 또한 라오헤이산에서의 분출 과정이 용암분천과 스트롬볼리언 분출을 포함하는 폭발성분출과 분류성 분출의 5개 단계를 거치는 반복적 패턴을 따랐다는 것을 지시하고, 후오샤오산에서 스트롬볼리언 분출과 용암분류의 2개 단계를 거치는 규칙적 패턴을 따랐다는 것을 지시한다.

필터 형상과 자력 특성이 용접 불티 포집 효율에 미치는 영향 분석 (Analysis on the Effects of Filter Shape and Magnetic Force on the Collecting Efficiency of Welding Spatter)

  • 신연제;소수현;유우준
    • 한국재난정보학회 논문집
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    • 제20권3호
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    • pp.593-600
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    • 2024
  • 연구목적: 본 연구에서는 아크 용접 과정에서 발생하는 불티를 포집하기 위한 기초 연구를 수행하였다. 연구방법: 이를 위해서 불티를 흡입하기 위한 송풍기와 노즐 그리고 흡입부의 필터와 자석으로 구성된 목업 포집 장치를 제작하였다. 필터의 형상과 자력 특성에 따른 상관관계를 분석하기 위하여 용접기의 용량 1,800W, 용접 시간 70s인 조건에서 카본필터와 콜게이트 필터 각각의 기공률과 기공의 크기를 정량화하였으며, 자력 크기 2.6, 3.4, 4.05kgf인 경우 불티의 포집 효율을 산출하였다. 연구결과 및 결론: 그 결과 불티를 포집하기 위한 송풍기 흡입 용량, 자력의 크기, 기공률 그리고 기공 직경에 대한 경험식을 도출하였으며, 실험 결과가 ± 10% 이내에서 일치하는 것을 확인하였다. 본 연구 결과는 건설 현장에서 용접 작업에 따른 화재 확산 위험을 최소화할 수 있는 정량화된 포집기 설계 방안을 제시하는데 활용이 가능할 것으로 판단된다.

GMA용접에서 콘택트 팁 재질에 따른 용접특성 평가 (Evaluation of Gas Metal Arc Welding Characteristics according to Contact Tip Materials)

  • 김동윤;황인성;김동철;강문진
    • Journal of Welding and Joining
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    • 제32권6호
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    • pp.35-40
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    • 2014
  • The contact tip for gas metal arc welding has important functions to transmit the welding current to the wire and to guide the wire to molten pool. If the contact tip is damaged, it is a cause of lowering the welding productivity due to removal of welding defects and replacement of contact tip. In case of the use of a contact tip for a long time the arc is unstable because the processed hole in the contact tip center is larger, and the variation of aiming position of the welding wire causes a seam tracking error. In this study, gas metal arc welding experiments using contact tip of three different materials were performed. The contact tips with Cu-P, Cu-Cr, and Cu-ODS were used at the experiments, and the welding characteristics by each contact tip were evaluated. After welding contact tip appearance, welding spatter adhesion amount of the nozzle, and weld bead appearance were evaluated. The welding current and welding voltage were measured to verify arc stability during arc welding.

국산 플럭스 코어드 와이어 용접에서 입열량이 용접부의 미세조직과 인성에 미치는 영향 (A Study on the Effect of Heat Input on the Microstructure and Toughness of Weldments Made by Domestic Flux Cored Wires.)

  • 고진현;국정한
    • Journal of Welding and Joining
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    • 제11권4호
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    • pp.57-69
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    • 1993
  • In the present study, the microstructure and Charpy V notch toughness of multipass $CO_2$ FCA weldment in three different heat inputs(1-3KJ/mm)were investigated. The weldments using two different domestic FCAW wires(AWS E71T-1 and E71T-5 equivalent) in C-Mn steel were chemically analysed. The following conclusions can be inferred. 1. T-1 wire Showed a stable arc transfer, less spatter and harsh, a better bead spreading and easy slag removal, whereas T-5 wire suffered from the arc stability, which tended to increase spatter and produce a more convex bead. 2.The microsturctures of the top beads of the weldments in three different heat inputs consisted of coarse-grained boundary ferrite and Widmanstatten ferrite side plate with increasing heat inputs. The modest fraction of acicular ferrite in the two wire weldments was observed in the 2KJ/mm heat input. 3.The fine-grained reheated zones of both welds consisted of a duplex microstructure of polygonal ferrite and second phases. 4. The basic flux weldment of T-5wires showed a higher Charpy impact property than that of T-1 wires because of a higher fraction of acicular ferrite in the weld microstructure.

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고능률 GMAW의 용접성에 미치는 보호가스의 영향 (Effect of Shielding Gases on the Weldability of High Efficient GMAW Process)

  • 한기형;한종만;이민우;이은배;한용섭
    • Journal of Welding and Joining
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    • 제13권1호
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    • pp.127-137
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    • 1995
  • The possibility of new GMAW process using economic shielding gases including CO$_{2}$ gas was investigated on the effect of shielding gas on weldabilty. In the optimum welding condition using 600A power source, FCAW process showed low depositions rate, 114 g/min at 300A, but new GMAW using other mixed shielding gases exhibited high deposition rate, 208-224 g/min at 450A. TIME gas, Ar+CO$_{2}$ gas and Ar+CO$_{2}$+O$_{2}$ gas as a shielding gas were able to be used to the very high welding current(450A), moreover TIME gas and Ar+CO$_{2}$ gas showed the highest arc stability among shielding gases studied in this experiments. The weld penetration was performed by axial spray transfer mode of weld droplet. On the basis of workability, weldability and economic point of view, Ar mixture (80%Ar+20%CO$_{2}$) gas was recommended as a shielding gas for the development and application of new GMAW process. This shielding gas showed the low spatter, good weld quality, stable arc and low cost at the region of high welding current.

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아연도금강판에 대한 중첩펄스 MIG 용접에서의 파형제어와 기공 발생 특성 (The Waveform Control and Blowhole Generation in the Wave Pulse MIG Welding for Galvanized Steel Sheets)

  • 조상명;김기정;이병우
    • Journal of Welding and Joining
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    • 제23권1호
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    • pp.69-76
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    • 2005
  • Recently, application of arc welding to galvanized carbon steel sheet is on the increasing Ould in the fields of automobile and construction industries. In arc welding process, zinc is evaporated in weld pool, even under the appropriate welding condition and produce blowhole and/or pit. Zinc gas cause instability of arc and increase spatter and fume. This research is purposed to minimize the heat-input and the formation of porosities in the welded joint of the galvanized carbon steel sheet using variable polarity AC wave pulse MIG welding system. An appropriate welding condition which showed low spatter and good bead appearance was acquired by applying the AC pulse MIG welding machine to DC duplicated MIG welding with the solid wire. When oxygen gas was added to shield gas of MIG welding for galvanized steel sheet, arc length was increased and arc stability was improved. In the AC duplicated welding, the loss of galvanized layer was decreased as the amount of heat-input was decreased when the EN ratio was increased under the condition that average welding current was evenly set.