• Title/Summary/Keyword: spalling depth

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A Study on Modeling and Analysis of Rock Characteristics at Depth (대심도 암반특성의 모델링 및 해석에 대한 고찰)

  • Cho, Nam-Kak;Shin, Sung-Ho;Jeong, Yong-Jin;Song, Han-Chan
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.591-604
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    • 2009
  • This paper presents some important issues in modeling rock behaviour around an underground opening at depth which characterized as stress-induced fractural failure of rock. Unlike other conventional modeling approaches, stress-induced rock failure is highly complex process due to its own heterogeneous and discrete natures. Because of this complexity, many researchers has been struggled to mimic such processes as close as possible to reality with various approaches in both analytical, and numerical approaches for past few decades. Such approaches which are based on continuum mechanics, analytical fracture mechanics, and DEM(Discrete Element Method) were explored in this paper, and fundamental shortcomings for each approaches were illustrated here. In addition, DEM approach using $PFC^{2D}$(Particle Flow Code) was also implemented and illuminated in this paper and discuss the improvement and considerations for the future research.

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A Study on the Wear Characteristics and Lifetime Of High Chromium Roll (고크롬 롤의 수명과 마멸특성에 관한 연구)

  • Kim, M.K.;Kim, S.K.;Jeon, E.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.58-65
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    • 1997
  • Work rolls used in cold rolling mills must have outstanding wear resistance and very little plastic defor- mation. Thus, these rolls require a higher surface hardness and harding to a greater depth. To meet these requirements, the rolls, in general, have basic chemical composition of 0.7 to 1.0% carbon and 1.0 to 5.0% Cr(chromium), plus a small amounts of special elements, and are subjected to intensive water quenching and tempering at low temperature to provide a surface hardness of over 90 shore. This test results are as follows. Deflection and fracture load of 5% Cr material are than those of 3% Cr material and show flat curve from surface to subsurface. It will be clear that 5% Cr work roll has a superior resisti- bility against wear and abrasion comparing with 3% Cr work roll. The improvement of wear and abrasion in 5% Cr work roll will be achieved by the large amount of wpheroidal carbide. In grindability and polish, 5% Cr work roll will be a little inferior comparing with 3% Cr work roll.

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A Study on the Anti-Spalling Performance of High-Strength Concrete Members by covered Engineered Cementitious Composite (ECC로 피복된 고강도콘크리트 부재의 폭렬억제성능에 관한 연구)

  • Lee, Jae-Young;Kim, Jae-Hwan;Han, Byung-Chan;Park, Sun-Gyu;Kwon, Young-Jin
    • Fire Science and Engineering
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    • v.22 no.4
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    • pp.85-94
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    • 2008
  • The purpose of this study is to obtain the fundamental fire resistance performance of engineered cementitious composites (ECC) under fire temperature in order to use the fire protection material in high-strength concrete structures. The present study conducted the experiment to simulate fire temperature by employing of ECC and investigated experimentally the explosion and cracks in heated surface of these ECC. In the experimental studies, 5 HSC specimens are being exposed to fire, in order to exami ne the influence of vari ous parameters (such as depth of layer=20, 30, 40 mm; construction method=lining and repairing type) on the fire performance of HSC structures. Employed temperature curve were ISO 834 criterion (3 hr), which are severe in various criterion of fire temperature in building structures. The numerical regressive analysis and proposed equation to calculate ambient temperature distribution is carried out and verified against the experimental data. By the use of proposed equation, the HSC members subjected to fire loads were designed and discussed.

Work Roll Diagnosis by Roll Life Prediction Model in Hot Rolling Process (Roll 수명예측모델에 의한 열연작업롤 진단)

  • Bae, Yong-Hwan;Jang, Sam-Kyu;Lee, Seok-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.3
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    • pp.69-80
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    • 1993
  • It is important to prevent roll failure in hot rolling process for reducing maintenance coat and production loss. Roll material and rolling conditions such as the roll force and torque have been intensively investigated to overcome the roll failures. In this study, a computer roll life prediction system under working condition is developed and evaluated on IBM-PC level. The system is composed and fatigue estimation models which are stress analysis, crack propagation, wear and fatigue estimation. Roll damage can be predicted by calculating the stress anplification, crack depth propagation and fatigue level in the roll using this computer model. The developed system is applied to a work roll in actual hot rolling process for reliability evaluation. Roll failures can be diagnosed and the propriety of current working condition can be determined through roll life prediction simulation.

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Carbonation Assessment of High-Strength Concrete Using Polypropylene Fiber after Fire Damage (폴리프로필렌 섬유를 혼입한 고강도 콘크리트의 화재피해 후 중성화 평가)

  • Byun, Yong-Hyun;Ryu, Dong-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.3
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    • pp.235-243
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    • 2020
  • In recent years, the use of high-strength concrete has increased with increasing height and enlarging scale of the buildings However, it has been pointed out that the use of high-strength concrete is the most serious problem compared to ordinary concrete in terms of the spalling of concrete cross sections caused by fires. For this reason, fiber cocktail methods, which are made of polypropylene fibers, nylon fibers, etc., are mainly used to improve the fire resistance performance. However, the majority of research on high-strength concrete to which the fiber cocktail method was applied is mainly focused on the effect of reducing spalling, and few studies have investigated and analyzed the effect of micropores produced by melting PP fibers on the long-term durability of high-strength concrete after a fire. Therefore, in this study, the effect of micropores on the depth of carbonation was examined through carbonation tests and microstructure analysis, assuming high-strength concrete to which fiber-mixed construction method was applied, which caused fire damage.

Development of performance assessment criterion for structures of shield TBM tunnel (쉴드 TBM 터널의 구조물 성능 평가 기준 개발)

  • Seong, Joo-Hyun;Lee, Yu-Seok;Hong, Eun-Soo;Byun, Yo-Seph
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.5
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    • pp.553-561
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    • 2015
  • In this study, the performance assessment criterion for reasonable maintenance of shield TBM tunnel was presented. The performance assessment items such as crack, leakage, breakage, spalling, exfoliation/detachment, efflorescence, quality condition, exposure of steel, carbonation, faulting step, bolts condition, drainage condition, ground condition, contact section condition and conduit condition were selected by analyzing domestic and foreign performance assessment criterions and investigating segment lining deterioration cases through the site investigation and in-depth inspection analysis result on the shield TBM tunnel. In addition, the reasonable weight using AHP (Analytic Hierarchy Process) were estimated.

Investigation on Mechanical Property and Adhesion of Oxide Films Formed on Ni and Ni-Co Alloy in Room and High Temperature Environments

  • Oka, Yoshinori I.;Watanabe, Hisanobu
    • Corrosion Science and Technology
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    • v.7 no.3
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    • pp.145-151
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    • 2008
  • Material degradation such as high temperature oxidation of metallic material is a severe problem in energy generation systems or manufacturing industries. The metallic materials are oxidized to form oxide films in high temperature environments. The oxide films act as diffusion barriers of oxygen and metal ions and thereafter decrease oxidation rates of metals. The metal oxidation is, however, accelerated by mechanical fracture and spalling of the oxide films caused by thermal stresses by repetition of temperature change, vibration and by the impact of solid particles. It is therefore very important to investigate mechanical properties and adhesion of oxide films in high temperature environments, as well as the properties in a room temperature environment. The oxidation tests were conducted for Ni and Ni-Co alloy under high temperature corrosive environments. The hardness distributions against the indentation depth from the top surface were examined at room temperature. Dynamic indentation tests were performed on Ni oxide films formed on Ni surfaces at room and high temperature to observe fractures or cracks generated around impact craters. As a result, it was found that the mechanical property as hardness of the oxide films were different between Ni and Ni-Co alloy, and between room and high temperatures, and that the adhesion of Ni oxide films was relatively stronger than that of Co oxide films.

Stress Analysis at the Contact Boundary between the Work Roll and the Back-up Roll for a SmartCrown Roll Profile Shape (SmartCrown Roll Profile 형상에 따른 Work Roll과 Back-up Roll 접촉경계면의 응력해석)

  • Song, S.H.;Kim, S.R.;Kim, K.W.
    • Transactions of Materials Processing
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    • v.24 no.3
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    • pp.212-217
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    • 2015
  • SmartCrown is a system to control the plate crown by shifting the sine-shaped work rolls in the axial direction. The control range of the plate crown depends on a depth of sine-shaped roll profile because the roll radius varies continuously along the axial direction. When the roll profile is changed to improve the control range, the contact stress between the work roll and the back-up roll also changes. In the current study, the contact stress for various profiles and rolling conditions were analyzed using the finite element method and compared with results from Hertzian contact theory. A submodel method is used to increase the accuracy of the finite element analysis. The analysis results showed that the maximum increase in the contact stress was only 53MPa, so it is anticipated that no back-up roll spalling will occur.

An Experimental Study on the Thermal Property of Concrete under the Load Ratio Condition in Fire (화재시 하중재하에 따른 콘크리트의 열적특성에 관한 실험적 연구)

  • Kim, Hyung-Jun;Kim, Heung-Youl;Park, Kyung-Hun;Jung, Jae-Young;Kwan, Ki-Hyuk
    • Fire Science and Engineering
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    • v.23 no.6
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    • pp.66-74
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    • 2009
  • When a fire occurs, the concrete structure's strength decreases by the increasing temperature under the fire in certain condition of constant load. And, the ratio of the axial force is changed by such decreased strength so that the structure is deformed. In this research, considering such case, we have conducted an actual fire test for the concrete lining with constant loading condition and various fire conditions. The specimen adopts the shape condition for small practical specimen defined by the EFNARC and we used 24MPa, 40MPa and 50MPa to analyze the thermal properties by the strength. The ratio of loading is imposed by a certain loading condition based on 20% and 40% of the sectional stress in concrete and MHC Fire is selected to realize the thermal impact of the concrete by rapid increasing temperature. As the result of the experiment, in the same ratio of loading, the 50MPa specimen shows more cracks and spalling as time goes on. The area damaged by the fire, according to the functional criteria of the concrete lining under the fire in ITA, does not satisfy with the standard in lack of 50mm depth from the heating surface at total 200mm lining.

Evaluation of Segment Lining Fire Resistance Based on PP Fiber Dosage and Air Contents (세그먼트 라이닝의 PP섬유 혼입량과 공기량 변화에 따른 화재저항 특성 평가)

  • Choi, Soon-Wook;Kang, Tae Sung
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.469-479
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    • 2021
  • As a material for preventing spalling of concrete, the effectiveness of PP fiber has already been confirmed. However, it is necessary to consider the maximum temperature that occurs during a fire, and to solve the mixing problem and the strength reduction problem that occur depending on the mixing amount. In this study, the fire resistance performance of tunnel segment linings according to the PP fiber content and air volume under the RABT fire scenario was investigated. As a result, no spalling or cross-sectional loss occurred in all test specimens, and when the PP fiber content was small, the maximum temperature was relatively high and the maximum temperature arrival time was also fast. On the other hand, no trend was found for the maximum temperature and arrival time according to the difference in air volume. In the internal temperature distribution results for the PP fiber mixing amount of 0.75, 1.0, 1.5, and 2.0 kg/m3, the results of 0.75 and 1.0 kg/m3 showed similar temperature distribution, and the results of 1.5 and 2.0 kg/m3 were similar. It was confirmed that the internal temperature distribution tends to decrease at the same depth when the amount of PP fiber mixed is large, and it was confirmed that a remarkable difference occurred from the results of 1.0 kg/m3 and 1.5 kg/m3 of PP fiber mixed amounts.