• 제목/요약/키워드: solid-state extrusion

검색결과 22건 처리시간 0.02초

반용융재료의 제조 및 부품성형공정 (Fabrication of Semi-solid Materials and Components forming Processes)

  • 강충길
    • 소성∙가공
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    • 제3권1호
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    • pp.3-17
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    • 1994
  • The semi-solid metal forming for vigorously agitated semi-solid alloys has been widely studied over the last decade. Metal forming processes are now being developed using alloys in the semi-solid state, among them are rolling, forging, extrusion, and die casting. Some of these are now employed commercially to produce a components and are also used to fabricate metal matrix composites. The semi-solid materials can be processed either directly during solidification and for this purpose mechanical stirring was demonstrated to produce a highly solidification. This paper is concerned with the influence of processing parameters on limitations of semi-solid forming.

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EFFECT OF SOYBEAN EXTRUSION ON NITROGEN METABOLISM, NUTRIENT FLOW AND MICROBIAL PROTEIN SYNTHESIS IN THE RUMEN OF LAMBS

  • Ko, J.Y.;Ha, J.K.;Lee, N.H.;Yoon, C.S.
    • Asian-Australasian Journal of Animal Sciences
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    • 제5권3호
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    • pp.571-582
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    • 1992
  • Soybeans were dry extruded at three different temperatures (125, 135 and $145^{\circ}C$) for 30 s. Four lambs fitted with cannulae in the rumen and abomasums were used in a balanced $4{\times}4$ Latin square design. Lambs were fed at 2 h intervals for 12 times a day with automatic feeder to maintain steady state conditions in digestive tract. A dual-phase marker system was used to estivate ruminal flow rate of both liquid and solid digesta. Objectives of this study were to determine the effect of extrusion temperature of raw soybean on the ruminal liquid and solid dilution rate, nitrogen digestion and flow at the abomasum and availability of amino acid in lambs. There were no significant effects of extrusion on liquid and solid dilution rate, and liquid volume. Ruminal liquid flow rate was not influenced by extrusion and ranged from 389 to 435 ml/hr. Extrusion had no influence on ruminal OM digestion and flow rate to the abomasums. Dietary N flow to the abomasums increased (p < 0.05) as extruding temperature increased. Extruding temperature had a significant effect (p < 0.05) on flow of N escaping ruminal degradation and ranged from 34.91 to 57.38%. Microbial N synthesized/kg OMTDR ranged from 27 to 37 g and highest with $145^{\circ}C$ ESB diet. Extrusion decreased the amount of degradable amino acid in the rumen and increased the supply of amino acid to the lower gut, especially with 135 and $145^{\circ}C$ ESB diets.

예비발효 및 압출조리 전처리가 쌀-대두분 혼합액의 유산균 발효에 미치는 영향 (Effects of Prefermentation and Extrusion Cooking on the Lactic Fermentation of Rice-Soybean Based Beverage)

  • 이철호;무사수안네;류기형
    • 한국식품과학회지
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    • 제20권5호
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    • pp.666-673
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    • 1988
  • 쌀을 기질로 하는 유산균 음료 발효에서 Bacillus와 효모의 혼합배양을 이용한 고체상태 예비발효와 extruder를 이용한 압출조리 전처리가 유산균의 생육을 증진하는 효과에 대하여 검토하였다. Bacillus laevolacticus와 Saccharomyces cerevisiae의 혼합배양을 쌀과 탈지 대두분의 혼합물에 접종하여 고체 상태로 $45^{\circ}C$에서 배양한 후 자가발열형 단일축 압출성형기를 통하여 처리함으로서 살균과 조직의 변화를 도모하였다. 이렇게 처리된 물질을 분산액으로 만들어 Lactobacillus plantarum과 Leuconostoc mesenteroides 혼합배양을 접종하여 유산발효시켰다. 예비발효와 압출조리에 의하여 유산균의 증식속도와 산생성이 증가하였으며 가용성 고형분의 함량이 크게 증가하였고 분산안정성이 향상되었고 관능적 기호도도 증가하였다.

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고상 압출된 폴리프로필렌/탈크 복합재료의 기계적 물성 (Mechanical Properties of Polypropylene/Talc Composites Prepared via Solid-State Extrusion)

  • 이재춘;하창식
    • 접착 및 계면
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    • 제17권4호
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    • pp.131-135
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    • 2016
  • 본 연구에서는 고상압출을 통하여 제조된 폴리프로필렌/탈크 복합재료의 배향 전후의 비중과 기계적 물성을 조사하였다. 탈크 충진제의 함량이 증가할수록 복합재료의 비중이 증가하였는데, 배향에 따라 발생된 미세공극으로 인해 배향된 복합재료의 비중은 배향되지 않은 복합 재료에 비해 작은 것으로 나타났다. 미배향 시료일 경우 탈크의 함량이 10중량%일 때 인장물성이 증가하였으나 탈크의 함량이 더 증가하면 인장물성은 감소하였다. 배향 시료 경우, 중량% 증가에 따라 인장 물성은 단조 감소를 보였다. Halpin-Tsai 식에 의해 이론적으로 분석한 결과 10중량% 첨가 때는 이론식에 잘 맞았으나 20중량% 이상일 때는 탈크 함량의 증가에 따라 이론식에서 벗어나는 정도가 더 커졌다. 굴곡강도 경우, 미배향 시료 와 배향 시료 모두 탈크의 함량이 10중량%일 때 최대 굴곡 강도 및 굴곡 탄성률을 보였다.

Development of polypropylene-clay nanocomposite with supercritical $CO_2$ assisted twin screw extrusion

  • Hwang, Tae-Yong;Lee, Sang-Myung;Ahn, Young-Joon;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • 제20권4호
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    • pp.235-243
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    • 2008
  • The aim of this study is to explore the possibility of incorporating supercritical carbon dioxide ($scCO_2$) into twin screw extrusion process for the production of polypropylene-clay nanocomposite (PPCN). The $CO_2$ is used as a reversible plasticizer which is expected to rapidly transport polymeric chains into the galleries of clay layers in its supercritical condition inside the extruder barrel and to expand the gallery spacings in its sub-critical state upon emerging from die. The structure and properties of the resulting PPCNs are characterized using wide-angle X-ray diffraction (WAXD), transmission electron microscopy (TEM), rheometry, thermogravimetry and mechanical testing. In the processing of the PPCNs with $scCO_2$, optimum $scCO_2$ concentration and screw speed which maximized the degree of intercalation of clay layers were observed. The WAXD result reveals that the PP/PP-g-MA/clay system treated with $scCO_2$ has more exfoliated structure than that without $scCO_2$ treatment, which is supported by TEM result. $scCO_2$ processing enhanced the thermal stability of PPCN hybrids. From the measurement of linear viscoelastic property, a solid-like behavior at low frequency was observed for the PPCNs with high concentration of PP-g-MA. The use of $scCO_2$ generally increased Young's modulus and tensile strength of PPCN hybrids.

A1-Ti-(Si)계 합금의 기계적 합금화 및 성형체의 미세조직 (Mechanical Alloying Behavior and Microstructures of Extrudate in Al-Ti-(Si) Base Alloys)

  • 최철진
    • 한국분말재료학회지
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    • 제2권2호
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    • pp.165-170
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    • 1995
  • Alloying behavior of nanocrystalline Al-Ti-(Si) composite powders via mechanical alloying (MA) has been investigated, and the effect of Si on the microstructural changes during MA was discussed. The microstructures of both MA powders and extruded compacts were examined. In Al-Ti system, the solid solutionized nanocrystalline powders could be obtained by MA. On the contrary, fine Si particles were embedded as an elemental state in the matrix of Al-Ti-Si system because of the brittleness and the negligible solid solubility of Si in Al. After hot extrusion, $Al3Ti$ phase was finely precipitated in Al-10fSTi alloy, and Si particles were dissolved to form $(Al, Si)_3Ti$ phase in Al-10%Ti-2%Si alloy.

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경사냉각판을 이용한 Al-Zn-Mg-(Sc) 반응고 합금 제조의 최적화 및 재가열 특성 (Optimum Fabrication Conditions and Reheating Characteristic of Semi-Solid Al-Zn-Mg-(Sc) Alloy by Inclined Cooling Plate)

  • 김태훈;심성용;박형원;임수근
    • 한국주조공학회지
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    • 제29권5호
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    • pp.213-219
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    • 2009
  • Optimum conditions for production of semi-solid Al-Zn-Mg alloy billets was carried out by the Taguchi design method. And, Al-Zn-Mg alloy billets contained Sc (free, 0.1 and 0.3 mass %) were fabricated at optimum conditions. Evolution of microstructure in semi-solid state was investigated through various liquid fractions, holding times and holding temperatures. The Al-Zn-Mg alloy billets reheated at $615^{\circ}C$ during 30min are grain growth and it was fractured due to increasing liquid fraction before quenching. And, during reheating up to $600^{\circ}C$, grain growth of Al-Zn-Mg alloy billets contained Sc (0.1 and 0.3 mass %) was not occurred in comparison with those of Al-Zn-Mg alloy without Sc. It was thought that $Al_3Sc$ phases have a pinning effect in grain boundary and Sc content of 0.1 mass% is able to inhibit grain growth effectively through reheating process.

고상압출로 제조된 폴리프로필렌/탄산칼슘 복합재료의 물성에 미치는 배향의 영향 (Effects of Orientation on Properties of Solid-State Extruded Polypropylene/Calcium Carbonate Composites)

  • 이재춘;하창식
    • 접착 및 계면
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    • 제14권4호
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    • pp.175-182
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    • 2013
  • 본 논문에서는 고상압출된 폴리프로필렌/탄산칼슘 복합재료의 배향 전후의 비중, 열적 및 기계적 물성의 변화에 대해 연구하였다. 본 연구를 위해 두 가지 다른 크기를 갖는 탄산칼슘 충진제(OM-1 및 OM-10)를 폴리프로필렌에 첨가하여 폴리프로필렌/탄산칼슘 복합재료를 제조하였다. 충진제의 함량이 증가할수록 복합재료의 비중이 증가하였는데, 배향된 복합재료의 비중은 배향되지 않은 복합 재료에 비해 작은 것으로 나타났으며 이는 배향에 따라 발생된 미세공극으로 기인한 것이다. 배향 시 발생하는 이 미세공극은 복합재료의 인장 및 굴곡 물성에 큰 영향을 미치는 것으로 밝혀졌다. 굴곡강도 및 굴곡 탄성률에 미치는 배향의 영향은 충진제의 입자 크기에 상관없이 충진제의 함량의 영향보다 더 강한 것으로 나타났다.

응착조형법(FDM)에서 주사량이 시제품의 표면거칠기에 미치는 영향 (Study on surface roughness by extrusion quantity at FDM)

  • 전재억;김준안;정진서;하만경
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.387-392
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    • 2001
  • Fused deposition(FD) modeling by Stratasys Inc., is one of the material deposition subfamilies of solid freeform fabrication(SFF) technologies. In this process, build material in the form of a flexible filament, is heated to a semi-liquid state and extruded from a robotically controlled deposition head onto a fixtureless table in a temperature controlled environment. The position of nozzle is computer controlled relative to the base, which allows geometric complex models to be made to precise dimensions. FDM provide what the part was directly tested by the worker. It provide believable data. This study is experiment on surface roughness of part at FDM

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