• 제목/요약/키워드: solar cell manufacturing

검색결과 176건 처리시간 0.027초

태양전지 실리콘 웨이퍼를 위한 실험계획법 기반 근적외선 광학계의 최적조건 선정 (Optimal Parameter Selection of Near-Infrared Optics Based Design of Experiment for Silicon Wafer in Solar Cell)

  • 서형준;김경범
    • 반도체디스플레이기술학회지
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    • 제12권3호
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    • pp.29-34
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    • 2013
  • Solar cell has been considered as renewable green energy. Its silicon wafer thickness is thinner due to manufacturing cost and accordingly micro cracks is often generated in the process. Micro cracks result in bad quality of solar cell, and so their accurate and reliable detection is required. In this paper, near-infrared optics system is newly designed based on the analysis of near-infrared transmittance characteristics and its important parameters are optimally selected using the design of experiment for micro crack detection in solar cell wafer. The performance of the proposed method is verified using several experiments.

염료감응형 태양전지의 이산화티타늄막 제조시 바인더에 따른 영향 (Effects by the binder in manufacturing titanium dioxide film for dye sensitized solar cell)

  • 이현석;권정열;김성준;박정철;이헌용
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 추계학술대회 논문집 Vol.19
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    • pp.230-231
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    • 2006
  • In this paper, we examined effects by the binder in manufacturing titanium dioxide film for dye sensitized solar cell. Binder(PEG and PEO) was added the amount of 10-40wt% to commercial $TiO_2$ (P25), Respectively. All of $TiO_2$ film was showed porous structure owing to the addition of binders. But the difference of film's porosity could not be confirmed. The transmittance of $TiO_2$ film was decreased with the increase of binder's amount, generally. In case of 20wt%, however. The transmittance of $TiO_2$ films was showed the highest value.

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태양전지 제조용 세정장비의 건조모듈 유동해석 (Flow simulations of the wet station dryer module for the solar cell manufacturing)

  • 홍주표;임기섭;윤종국
    • 반도체디스플레이기술학회지
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    • 제10권2호
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    • pp.109-113
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    • 2011
  • Hot air flow simulations of the wet station dryer module for the solar cell cleaning were conducted. Air incident angles such as to the substrates ($45^{\circ}$), to the bottom ($90^{\circ}$), and to the wall ($135^{\circ}$) were considered. Based on the simulated velocity and temperature profiles, appropriate incident angle was proposed, and it was well matched to experimental results. Additionally, uniform and non-uniform air hole sizes of the tube were compared for the uniform air flow distribution through the batch.

태양광-전기자동차의 동력제어시스템에 관한 연구 (A Study of on a Power Control System for a Solar-Electric Vehicle)

  • 심한섭
    • 한국기계가공학회지
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    • 제13권3호
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    • pp.70-76
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    • 2014
  • The intensity of sunlight becomes lower when weather conditions change, which affects whether a solar-electric vehicle can be driven on a shady road. The power delivered by solar cells can be vary depending on the amount of shade. As a result, the battery system is often used to compensate for variations in the power delivered by solar cells. Therefore, studies of power control systems for solar-electric vehicles are required. In this paper, mathematical models for such a power control system are studied and important variables are considered. Simulation and test results show that the mathematical model and actual designs developed here would be effective when used with solar-electric vehicles.

Dual-frequency Capacitively Coupled Plasma-enhanced Chemical Vapor Deposition System for Solar Cell Manufacturing

  • 권형철;원임희;신현국;;이재구
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2011년도 제41회 하계 정기 학술대회 초록집
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    • pp.310-311
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    • 2011
  • Dual-frequency (DF) capacitively coupled plasmas (CCP) are used to separately control the mean ion energy and flux at the electrodes [1]. This separate control in capacitively coupled radio frequency discharges is one of the most important issues for various applications of plasma processing. For instance, in the Plasma Enhanced Chemical Vapor Deposition processes such as used for solar cell manufacturing, this separate control is most relevant. It principally allows to increase the ion flux for high deposition rates, while the mean ion energy is kept constant at low values to prevent highly energetic ion bombardment of the substrate to avoid unwanted damage of the surface structure. DF CCP can be analyzed in a fashion similar to single-frequency (SF) driven with effective parameters [2]. It means that DF CCP can be converted into SF CCP with effective parameters such as effective frequency and effective current density. In this study, comparison of DF CCP and its converted effective SF CCP is carried out through particle-in-cell/Monte Carlo (PIC-MCC) simulations. The PIC-MCC simulation shows that DF CCP and its converted effective SF CCP have almost the same plasma characteristics. In DF CCP, the negative resistance arises from the competition of the effective current and the effective frequency [2]. As the high-frequency current increases, the square of the effective frequency increases more than the effective current does. As a result, the effective voltage decreases with the effective current and it leads to an increase of the ion flux and a decrease of the mean ion energy. Because of that, the negative resistance regime can be called the preferable regime for solar cell manufacturing. In this preferable regime, comparison of DF (13.56+100 or 200 MHz) CCP and SF (60 MHz) CCP with the same effective current density is carried out. At the lower effective current density (or at the lower plasma density), the mean ion energy of SF CCP is lower than that of DF CCP. At the higher effective current density (or at the higher plasma density), however, the mean ion energy is lower than that of SF CCP. In this case, using DF CCP is better than SF CCP for solar cell manufacturing processes.

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태양전지용 웨이퍼의 오염 분석 및 세정에 관한 연구 (A Study on Solar Cell Wafer Contamination Diagnostic and Cleaning)

  • 손영수;함상용;채상훈
    • 전자공학회논문지
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    • 제51권8호
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    • pp.23-29
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    • 2014
  • 실리콘 태양전지 제조에 기판으로 사용되는 156 mm 실리콘 웨이퍼의 제작 공정에 있어서 제품 불량 및 성능 저하를 유발하는 웨이퍼 표면 오염원을 분석하였으며, 이를 제거하기 위한 오존수 세정에 대하여 실험하였다. 오염물질은 웨이퍼 절단 공정에서 사용되는 슬러리 및 세척액 속에 포함된 유기물과 소잉 와이어로부터 분리된 미세입자에 의해 형성되며, 오존수 세정공정을 통하여 제거할 수 있었다. 이 기술을 적용하면 태양전지용 웨이퍼를 저렴하고 효율적이며 친환경적으로 제조할 수 있다.

차세대 플렉서블 태양전지 생산용 롤프린팅 공정장비 기술 개발 (Development of Roll Printing Process System for The Next Generation Flexible Solar Cell)

  • 김동수;김정수;김명섭;김강대
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 춘계학술대회 논문집
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    • pp.57-60
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    • 2009
  • The conductive coating method was used for a various industrial fields. For example, Sputtering process is using to a coat of ITO layer in LCD or OLED panel manufacture process and fabricate a base layer of substrate of an electric printing device. However, conventional coating process (beam sputtering, spin coating etc.) has a problems in the industrial manufacturing process. These processes have a very high cost and critical manufacturing environment as a vacuum process. Recently, many researchers were proposed a various printing process instead of conventional coating process. In this paper, we propose an ESD printing process in ITO coating layer and apply to fabricate a conductive coating film. Ours transparent electrode had a surface resistance of about $66{\Omega}/{\square}$ and transparent of 74% in the wavelength of 500nm. This transparent electrode manufacturing process will be applied to Roll-to-Roll process. In addition, we developed roll printing process system for the next generation flexible solar cell.

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결정질 태양전지 $SiO_2$ 박막의 Laser Patterning에 관한 연구 (A Study of Laser Patterning for $SiO_2$ Thin Film of Crystalline Solar Cells)

  • 이충석;이종찬;김경수;강형식
    • 한국레이저가공학회지
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    • 제14권3호
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    • pp.1-6
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    • 2011
  • Globally, the interest of renewable energy has become an upsurge. Especially, the solar industry is the one which is getting rapid growth rate. Many of researchers have been undertaking to improve the efficiency of solar cell to accomplish grid parity. The most of research has been concentrated on two methods, one on the selective emitter and the other is on LBSF (Local Back Surface Field) formation. Laser patterning will be needed to eliminate the thin film to form selective emitter and LBSF of solar cell. This paper reports some experimental results in laser patterning process for high-efficiency crystalline solar cell manufacturing. The experimental results indicate that the patterning quality depends on the average power and repetition rate of laser. The experimental results prove that the laser patterning process is an advantageous method to improve the efficiency of solar cell.

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고효율 단결정 Si 태양전지 제작을 위한 은 페이스트의 제조 및 열 공정 최적화 (Manufacturing and Thermal Process Optimization of Ag-paste for Fabricating High Efficiency Mono-Si Solar Cell)

  • 피지희;김성진;손창록;권순용
    • 한국전기전자재료학회논문지
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    • 제26권2호
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    • pp.144-150
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    • 2013
  • A New Ag-pastes were developed for integrating the high efficiency mono-Si solar cell. The pastes were the mixture of 84 wt% Ag, 2 wt% glass frit, 11 wt% solvent of buthyl cabitol acetate, and 3 wt% additives. After fabricating the Ag-pastes by using a 3-roll mill, they were coated on a $SiN_x$/n+/p- stacks of a commercial mono-Si solar cell. And the post-thermal process was also optimized by varying the process conditions of peak temperature. The optimized solar cell efficiency on a 6-inch mono-Si wafer was 18.28%, which was the one of the world best performances. It meaned that the newly developed Ag-paste could be adopted to fabricate a commercial bulk Si solar cell.

전극형성과 태양전지 모듈 일체화 기술 개발에 적용되는 태양전지 전극 설계 기술 (Electrode Design for Electrode Formation and PV Module Integration Development)

  • 박진주;전영우;장민규;김민제;임동건
    • Current Photovoltaic Research
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    • 제9권4호
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    • pp.123-127
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    • 2021
  • This study was on electrode design for the realization of a solar cell that combines electrode formation and module integration process to overcome printing limitations. We used the passivated emitter rear contact (PERC) solar cell. Wafer size was 156.75 mm ×156.75 mm. The fabricated cell results showed that the open-circuit voltage of 649 mV, short-circuit current density of 36.15 mA/cm2, fill factor of 68.5%, and efficiency of 16.06% with electrode conditions the 24BBs with the width 190 ㎛ and 90FBs with the width 45 ㎛. For improving efficiency, the characteristics of the solar cell were checked according to the change in the number of BBs and FBs and the change in line fine width. It is confirmed that the efficiency of the solar cell will be improved by increasing the number of FBs from 90 to 120, and increasing the line width of the FBs by about 10 ㎛ compared to the manufacturing solar cells.