• 제목/요약/키워드: soda process

검색결과 132건 처리시간 0.031초

고령토로부터 군청안료 제조 (Process Development for Production of Ultramarine Blue from Kaolin)

  • 최영윤;이후인;김병수;김상배
    • 한국광물학회지
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    • 제22권2호
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    • pp.107-114
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    • 2009
  • 본 연구는 고령토, 유황, 소다회, 규석 그리고 송진을 원료로 군청안료 제조기술 개발을 위하여 환원소성 방법 및 조건, 산화 조건 규명을 위하여 2 kg/회 규모의 회분식 실험을 수행하였다. 환원 소성 및 산화 공정에서 분말 형태로 소성할 경우 열전도율이 낮아 규모가 커짐에 따라 반응물 내 외부 온도차가 커져 소성 시간이 길어지고 반응 생성물이 불균일한 결과를 보였다. 군청의 색상은 원료 중의 성상, 소성 조건에 대단히 민감하며 동일한 원료에 대해서도 재현성이 낮았다. 환원 소성 시 승온율은 군청 생성에 매우 중요한 인자이며 분말 소성 시 소성 규모에 따라 값이 달라진다. 본 연구에서 사용한 3 ${\ell}$, 용량일 경우 승온율 $0.6^{\circ}C/min$, 반응온도 $850^{\circ}C$ 그리고 반응시간은 4시간 이상이 필요하였다. 녹색군청의 산화 공정에서 필요한 공기 양은 녹색군청 kg당 $500{\sim}550\;{\ell}$ 이고 적정한 반응온도는 $500{\sim}550^{\circ}C$에서 청색($-b^{\ast}$) 값이 가장 높았다.

경도제거용 나노여과막의 표면 특성 분석 및 막오염기작 연구 (Surface Characterization of NF membranes for Hardness Removal and Its Implications to Fouling Mechanisms)

  • 함상우;김영진;김충환;;홍승관
    • 한국물환경학회지
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    • 제29권4호
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    • pp.559-567
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    • 2013
  • In recent years, NF (nanofiltration) membrane has been receiving great attention for hardness removal and has begun to replace traditional lime soda ash softening process, particularly in Florida, USA, mainly due to less sludge production and easy operation. This study aimed to provide detailed surface characteristics of various commercial NF membranes by performing sophisticated surface analysis, which would help more fundamentally understand the performance of NF membranes. More specifically, a total of 7 NF membranes from top NF/RO manufacturers in the world were examined for basic performance tests, surface analysis, and fouling potential assessment. The results demonstrated that NF membranes are classified into two groups in terms of surface zeta potential; they are highly negatively charged ones, and neutral and/or less negatively charged ones. Their hydrophobicities, measured by contact angle, varied from hydrophilic to slightly hydrophobic ones. The AFM measurements showed various surface roughness, ranging from 23 nm (smooth) to 162 nm (rough) of average peak height. Lab-scale fouling experiments were performed using feedwater obtained from conventional water treatment plants in the province of Korea, and their results attempted to correlate to surface characteristics of NF membranes. However, unlike typical RO membranes, no clear correlation was found in this study, indicating that fouling mechanisms of NF membrane may be different from those of typical RO membranes, and both cake deposition and pore blocking mechanisms should be considered simultaneously.

스핀코팅에 의한 SiO2-TiO2-MxOy (M = CO, Cr or Cu)계 비정질 박막의 제조 (Preparation of SiO2-TiO2-MxOy ( M = Co, Cr or Cu ) Thin Films by the Chemical Solution Process)

  • 김상문;임용무;황규석
    • 한국안광학회지
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    • 제3권1호
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    • pp.223-228
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    • 1998
  • $SiO_2-TiO_2-M_xO_y$ (M = Co, Cr or Cu)계의 비정질 박막을 현미경용 슬라이드 유리판 위에 전구체 용액을 스핀코팅방법으로 제조하였다. 전구체 용액은 tetraethyl orthosilicate, titanium trichloride, 그리고 코발트질산염, 크롬질산염, 구리질산염을 사용하여 합성하였다. X-선 회절분석 (${\theta}-2{\theta}$ scan)을 통하여 박막내에 $Co_3O_4$, $Cr_2O_3$, CuO 결정의 석출이 없는 비정질 박막임을 확인하였다. 코발트는 4면체배위의 $ Co^{2+}$로, 크롬은 4면체정배위의 $Cr^{6+}$로, 구리는 8면체배위의 $Cu^{2+}$로 존재하였다. 이 비정질박막의 표면에서 crack과 texture는 발견할 수 없었으며 파단면에서 박막악과 유리판 간의 계면은 균일한 조직을 보였다.

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용액법에 의한 SiO2-TiO2-AgO계 박막의 제조 및 특성에 관한 연구 (Chacterization and Preparation of SiO2-TiO2-AgO thin Films by the Chemical Solution Process)

  • 김상문;심문식;임용무;황규석
    • 한국안광학회지
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    • 제3권1호
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    • pp.217-222
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    • 1998
  • $SiO_2-TiO_2-AgO$ 코팅박막을 졸-겔법으로 현미경용 슬라이드 유리판과 씰리콘 기판에 제조하였다. 이 박막의 열처리온도는 $500^{\circ}C$가 적절하였으며 5회 반복코팅한 박막의 두께는 310nm였다. AgO가 10mol% 첨가된 박막의 표면은 균일한 구조를 보였으나 첨가량이 많아질수록 박막의 표면에 pin hole과 AgO의 석출에 기인한 cluster를 보였다. 열처리온도의 증가에 따라 IR흡수의 정도가 점차 감소하였고, AgO 첨가량의 증가에 따라 반사율은 점차 감소하였으며 색상은 light yellow에서 무채색 쪽으로 점차 전이하였다.

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Treatment of Abandoned Coal Mine Discharged Waters Using Lime Wastes

  • Park Joon-Hong;Kim Hee-Joung;Yang Jae-E.;Ok Yong-Sik;Lee Jai-Young;Jun Sang-Ho
    • 한국지하수토양환경학회:학술대회논문집
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    • 한국지하수토양환경학회 2005년도 INTERNATIONAL SYMPOSIUM ON SOIL & GROUNDWATER ENVIRONMENT
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    • pp.59-61
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    • 2005
  • In Korea, hundreds of abandoned and closed coal and metallic mines are present in the steep mountain valleys due to the depression of the mining industry since the late 1980s. From these mines, enormous amounts of coal waste were dumped on the slopes, which causes sedimentation and acid mine drainage (AMD) to be discharged directly into streams causing detrimental effects on soil and water environments. A limestone slurry by-product (lime cake) is produced from the Solvay process in manufacturing soda ash. It has very fine particles, low hydraulic conductivities ($10^{-8}{\sim}10^{-9}cm/sec$), high pH, high EC due to the presence of CaO, MgO and $CaCl_2$ as major components, and traces of heavy metals. Due to these properties, it has potential to be used as a neutralizer for acid-producing materials. A field plot experiment was used to test the application of lime cake for reclaiming coal wastes. Each plot was 20 x 5 m (L x W) in size on a 56% slope. Treatments included a control (waste only), calcite ($CaCO_3$), and lime cake. The lime requirement (LR) for the coal waste to pH 7.0 was determined and treatments consisted of adding 100%, 50%, and 25% of the LR. The lime cake and calcite were also applied in either a layer between the coal waste and topsoil or mixed into the topsoil and coal waste. Each plot was hydroseeded with grasses and planted with trees. In each plot, surface runoff and subsurface water were collected. The lime cake treatments increased the pH of coal waste from 3.5 to 6, and neutralized the pH of the runoff and leachate of the coal waste from 4.3 to 6.7.

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Optimization of ZnO:Al properties for $CuInSe_2$ superstrate thin film solar cell

  • 이은우;박순용;이상환;김우남;정우진;전찬욱
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2010년도 춘계학술발표대회
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    • pp.36.1-36.1
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    • 2010
  • While the substrate-type solar cells with Cu(In,Ga)Se2 absorbers yield conversion efficiencies of up 20%[1], the highest published efficiency of Cu(In,Ga)Se2 superstrate solar cell is only 12.8% [2]. The commerciallized Cu(In,Ga)Se2 solar cells are made in the substrate configuration having the stacking sequence of substrate (soda lime glass)/back contact (molybdenum)/absorber layer (Cu(In,Ga)Se2)/buffer layer (cadmium sulfide)/window layer (transparent conductive oxide)/anti reflection layer (MgF2) /grid contact. Thus, it is not possible to illuminate the substrate-type cell through the glass substrate. Rather, it is necessary to illuminate from the opposite side which requires an elaborate transparent encapsulation. In contrast to that, the configuration of superstrate solar cell allows the illumination through the glass substrate. This saves the expensive transparent encapsulation. Usually, the high quality Cu(In,Ga)Se2 absorber requires a high deposition temperature over 550C. Therefore, the front contact should be thermally stable in the temperature range to realize a successful superstrate-type solar cell. In this study, it was tried to make a decent superstrate-type solar cell with the thermally stable ZnO:Al layer obtained by adjusting its deposition parameters in magnetron sputtering process. The effect of deposition condition of the layer on the cell performance will be discussed together with hall measurement results and current-voltage characteristics of the cells.

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Cu(InGa)$Se_2$ 광흡수막의 두께에 따른 태양전지의 전기광학 특성 (Electrical and Optical Properties with the Thickness of Cu(lnGa)$Se_2$ Absorber Layer)

  • 김석기;이정철;강기환;윤경훈;박이준;송진수;한상옥
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 춘계학술대회 논문집 유기절연재료 전자세라믹 방전플라즈마 일렉트렛트 및 응용기술
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    • pp.108-111
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    • 2002
  • CIGS film has been fabricated on soda-lime glass, which is coated with Mo film. by multi-source evaporation process. The films has been prepared with thickness of 1.0 ${\mu}m$, 1.75${\mu}m$, 2.0${\mu}m$, 2.3${\mu}m$, and 3.0${\mu}m$. X-ray diffraction analysis with film thickness shows that CIGS films exhibit a strong (112) preferred orientation. Furthermore. CIGS films exhibited distinctly decreasing the full width of half-maximum and (112) preferred peak with film thickness. Also, The film's microstructure, such as the preferred orientation, the full width at half-maximum(FWHM), and the interplanar spacing were examined by X-ray diffraction. The preparation condition and the characteristics of the unit layers were as followings ; Mo back contact DC sputter, CIGS absorber layer : three-stage coevaporation, CdS buffer layer : chemical bath deposition, ZnO window layer : RF sputtering, $MgF_2$ antireflectance : E-gun evaporation

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RF 마그네트론 스퍼터링법으로 제조한 SnS 박막의 구조적 및 광학적 특성 (Structural and Optical Properties of SnS Thin Films Deposited by RF Magnetron Sputtering)

  • 황동현
    • 한국표면공학회지
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    • 제51권2호
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    • pp.126-132
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    • 2018
  • SnS thin films with different substrate temperatures ($150 {\sim}300^{\circ}C$) as process parameters were grown on soda-lime glass substrates by RF magnetron sputtering. The effects of substrate temperature on the structural and optical properties of SnS thin films were investigated by X-ray diffraction (XRD), Raman spectroscopy (Raman), field-emission scanning electron microscopy (FESEM), energy dispersive X-ray spectroscopy (EDS), and Ultraviolet-visible-near infrared spectrophotometer (UV-Vis-NIR). All of the SnS thin films prepared at various substrate temperatures were polycrystalline orthorhombic structures with (111) planes preferentially oriented. The diffraction intensity of the (111) plane and the crystallite size were improved with increasing substrate temperature. The three major peaks (189, 222, $289cm^{-1}$) identified in Raman were exactly the same as the Raman spectra of monocrystalline SnS. From the XRD and Raman results, it was confirmed that all of the SnS thin films were formed into a single SnS phase without impurity phases such as $SnS_2$ and $Sn_2S_3$. In the optical transmittance spectrum, the critical wavelength of the absorption edge shifted to the long wavelength region as the substrate temperature increased. The optical bandgap was 1.67 eV at the substrate temperature of $150^{\circ}C$, 1.57 eV at $200^{\circ}C$, 1.50 eV at $250^{\circ}C$, and 1.44 eV at $300^{\circ}C$.

화학적 전처리를 통한 혐기성 슬러지 처리효율의 향상 (Performance Enhancement of Anaerobic Treatment of Waste Sludge by Chemical Pretreatment)

  • 허준무;박종안;손부순
    • 환경위생공학
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    • 제13권1호
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    • pp.16-25
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    • 1998
  • Laboratory-scale experiment using anaerobic fluidized bed reactor was carried out to investigate the prehydrolysis step with caustic soda on the treatment efficiency of anaerobic sludge treatment, since the overall rate-limiting step for the complete anaerobic digestion of sludge was the hydrolysis step by extracellular bacterial enzymes of insoluble polymeric molecules. Reactors received a sludge which had not been pretreated, a 50-50 mixture of pretreated and untreated sludge, and the fully pretreated sludge. Hydraulic retention time of 10, 5, 2.5 days and 1 day were applied with an respective equivalent organic loading rate of 1.17, 2.23, 4.17, 11.24 gCOD/L/d. Reactor with the untreated sludge did not archieve adequate digestion even at the HRT of 5 days, and reactor, which received the 50-50 mixture, operated well at the HRT of 5 days, but began to show signs of unstable digestion at the HRT of 2.5 days. While, reactor, which was fed the hydrolyzed sludge, operated reasonably well at the 2.5 days, but was showing somewhat decrease in removal efficiencies. Results, therefore, have substantiated that the limiting reaction in the anaerobic treatment process is hydrolysis. The soluble COD did not significantly accumulate in the reactor as organic acid form, even when they were highly stressed. It was believed that this resistance to a build-up of organic acids and soluble COD behavior was mainly due to the maintenance of the methane bacteria in the fixed-film system which prevents washout as the organic loading increased. The anaerobic fluidized bed reactor was therefore effective for the digestion of waste activated sludge at short HRT.

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도금폐수내 유리시안과 착염시안 및 중금속의 처리특성 (I) (Treatment Characteristics of Plating Wastewater Containing Freecyanide, Cyanide Complexes and Heavy Metals (I))

  • 정연훈;이수구
    • 한국물환경학회지
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    • 제25권6호
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    • pp.979-983
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    • 2009
  • The mean pH of wastewater discharged from the plating process is 2, so a less amount of alkali is required to raise pH 2 to 5. In addition, if sodium sulfite is used to raise pH 5 to 9 in the secondary treatment, caustic soda or slaked lime is not necessary or only a small amount is necessary because sodium sulfite is alkali. Thus, it is considered desirable to use only $FeSO_4{\cdot}7H_2O$ in the primary treatment. At that time, the free cyanide removal rate was highest as around 99.3%, and among heavy metals, Ni showed the highest removal rate as around 92%, but zinc and chrome showed a low removal rate. In addition, the optimal amount of $FeSO_4{\cdot}7H_2O$ was 0.3g/L, at which the cyanide removal rate was highest. Besides, the free cyanide removal rate was highest when pH value was 5. Of cyanide removed in the primary treatment, the largest part was removed through the precipitation of ferric ferrocyanide: $[Fe_4(Fe(CN)_6]_3$, and the rest was precipitated and removed through the production of $Cu_2[Fe(CN)_6]$, $Ni_2[Fe(CN)_6]$, CuCN, etc. Furthermore, it appeared more effective in removing residual cyanide in wastewater to mix $Na_2SO_3$ and $Na_2S_2O_5$ at an optimal ratio and put the mixture than to put them separately, and the optimal weight ratio of $Na_2SO_3$ to $Na_2S_2O_5$ was 1:2, at which the oxidative decomposition of residual cyanide was the most active. However, further research is required on the simultaneous removal of heavy metals such as chrome and zinc.