• Title/Summary/Keyword: slot-hole

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Machining of Micro-scale Shapes using Micro-EDM Process (Micro-EDM 공정을 이용한 미세 형상 가공)

  • 김영태;박성준;이상조
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.109-117
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    • 2003
  • With development of high advanced technologies and skills, micro machining techniques also are being more functional and smaller. Some of the recently developed micro machining technologies are micro drilling, micro EDM, WEDG, LBM, micro milling, micro UVM etc. In these micro machining techniques, Micro -EDM is generally used for machining micro holes, pockets, and micro structures in difficult-cut-materials. For machining micro structures, first of all, tool electrode should be fabricated by WEDG process. In micro-EDM, parameters such as peak current, pulse width, duration time are very important to fabricate the tool electrode and micro structures. Developed experimental equipments are composed of RLC circuit with PWM. In this paper, using developed micro EDM machine, the characteristics of micro electro discharge machining are investigated at micro holes, slot, and pocket machining etc. Also the trends of tool wear are investigated in case of hole and slot machining.

A Study on the Application of Pre-Indentation Technique for Fastener Hole Model (FASTENER HOLE 모델의 대한 예비압입 적용 연구)

  • Hwang,Jeong-Seon;Jo,Hwan-Gi
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.9
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    • pp.26-31
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    • 2003
  • Aging aircraft accumulates widespread fatigue damage commonly referred to as multiple site damage(MSO). For ductile material such as 2024-T3 aluminum, MSO may lower the service life below that which is predicted by conventional fracture mechanics. The present paper is concerned with the fatigue life extension by pre-indentation technique for thin 2024-T3 aluminum plate to decelerate the crack propagation rate in the panels with MSO. The panel with fastener holes can be simply modelled by Hole/Slot type Middle-Tension specimen. Results of fatigue testing show significantly improving failure cycles from 10 to 40 times. This retardation effect is decreased by increasing the loading level in the constant amplitude loading. In the sense of retardation mechanism, the crack propagation rate is gradually attenuated by entering the indentation mark and maintains at the lowest value for a long period after the edge of crack passes the center of indentation area.

Aerodynamic mitigation of wind loads on a large-span cantilevered roof: A combined wind tunnel and CFD analysis

  • Chen Fubin;Wang Weijia;Yang Danqing;Zhenru Shu
    • Wind and Structures
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    • v.38 no.3
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    • pp.203-214
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    • 2024
  • Large-span cantilevered roof represents a unique type of structure that is vulnerable to wind loads. Inspired by the need to maximumly reducing the rooftop wind loads, this study examined the feasibility of positioning vented slots on the leading edge, and the effectiveness of such aerodynamic mitigation measures are assessed via both physical and numerical simulations. The reliability of numerical simulation was evaluated via comparisons with the wind tunnel tests. The results indicated that, the variation of venting hole arrangement can cause significant change in the rooftop wind load characteristics. For the cases involved in this study, the maximum reduction of mean and peak wind suction coefficients are found to be 9% and 8% as compared to the original circular slot without venting holes. In addition, the effect of slot shape is also evident. It was shown that the triangular shaped slot tends to increase the wind suction near the leading edge, whereas the hexagonal and octagonal shaped slots are found to decrease the wind suction. In particular, with the installation of octagonal shaped slot, the maximum reduction of wind suction coefficients near the leading edge reaches up to 31% as compared to the circular shaped slot, while the maximum reduction of mean wind suction coefficients is about 30%.

A Study on the Effect of Artificial Cutting Slot on the Fragmentation and Vibration Propagation in the Full-scaled Concrete Block Blasting (콘크리트 블록 발파 실험을 통한 인공 슬롯 자유면이 진동전파 및 파쇄효과에 미치는 영향에 관한 연구)

  • Oh, Se-Wook;Min, Gyeong-Jo;Park, Se-Woong;Park, Hoon;Noh, You-Song;Suk, Chul-Gi;Cho, Sang-Ho
    • Tunnel and Underground Space
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    • v.28 no.6
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    • pp.692-705
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    • 2018
  • Ground vibration is one of the remarkable issues in tunnel blasting. In recent studies, to improve the fragmentation with reduction of ground vibration in tunnel blasting, a vibration-controlled blasting method with artificial cutting slot near the center-cut holes has been suggested. This study examines the effect of the different arrangement of artificial cut-slot on the vibration reduction and fragmentation by performing the full-scaled concrete block blast experiments and the numerical simulations with 3D-DFPA. The results show that the existence of artificial slot contributes to the improvement of vibration reduction, blast fragmentation and the efficiency of the cutting slot blast. It can be explained that the artificial slot play a free surface role and should decrease the burden between the cut holes. Crater volumes of the blasted concrete blocks were measured by 3-dimensional digital image analysis and compared with the ideal standard crater volume which can be calculated by theoretical standard blast design method. As a result, the ratio of burden and hole diameter which should achieve the standard crater in the cut-hole blasting were suggested.

A numerical simulation on the effect of hole geometry for film cooling flow (홀 형상이 막 냉각 유동에 미치는 효과에 대한 수치 해석적 연구)

  • Lee, Jeong-Hui;Choe, Yeong-Gi
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.7
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    • pp.849-861
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    • 1997
  • In this study, the effect of hole geometry of the cooling system on the flow and temperature field was numerically calculated. The finite volume method was employed to discretize the governing equation based on the non-orthogonal coordinate with non-staggered variable arrangement. The standard k-.epsilon. turbulence model was used and also the predicted results were compared with the experimental data to validate numerical modeling. The predicted results showed good agreement in all cases. To analyze the effect of the discharge coefficient for slots of different length to width, the inlet chamfering and radiusing holes were considered. The discharge coefficient was increased with increment of the chamfering ratio, radiusing ratio and slot length to width and also the effect of radiusing showed better result than chamfering in all cases. In order to analyze the difference between the predicted results with plenum region and without plenum region, the velocity profiles of jet exit region for a various flow conditions were calculated. The normal velocity components of jet exit showed big difference for the low slot length to width and high blowing rate cases. To analyze the flow phenomena injected from a row of inclined holes in a real turbine blade, three dimensional flow and temperature distribution of the region including plenum, hole and cross stream with flow conditions were numerically calculated. The results have shown three-dimensional flow characteristics, such as the development of counter rotating vortices, jetting effect and low momentum region within the hole in addition to counter rotating vortex structure in the cross stream.

A Trapping Behavior of GaN on Diamond HEMTs for Next Generation 5G Base Station and SSPA Radar Application

  • Lee, Won Sang;Kim, John;Lee, Kyung-Won;Jin, Hyung-Suk;Kim, Sang-Keun;Kang, Youn-Duk;Na, Hyung-Gi
    • International Journal of Internet, Broadcasting and Communication
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    • v.12 no.2
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    • pp.30-36
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    • 2020
  • We demonstrated a successful fabrication of 4" Gallium Nitride (GaN)/Diamond High Electron Mobility Transistors (HEMTs) incorporated with Inner Slot Via Hole process. We made in manufacturing technology of 4" GaN/Diamond HEMT wafers in a compound semiconductor foundry since reported [1]. Wafer thickness uniformity and wafer flatness of starting GaN/Diamond wafers have improved greatly, which contributed to improved processing yield. By optimizing Laser drilling techniques, we successfully demonstrated a through-substrate-via process, which is last hurdle in GaN/Diamond manufacturing technology. To fully exploit Diamond's superior thermal property for GaN HEMT devices, we include Aluminum Nitride (AlN) barrier in epitaxial layer structure, in addition to conventional Aluminum Gallium Nitride (AlGaN) barrier layer. The current collapse revealed very stable up to Vds = 90 V. The trapping behaviors were measured Emission Microscope (EMMI). The traps are located in interface between Silicon Nitride (SiN) passivation layer and GaN cap layer.

The Effects of Staggered Rows of Rectangular Shaped Holes on Film Cooling (엇갈린 배열의 사각홀이 막냉각에 미치는 영향)

  • Kim, Young-Bong;Rhee, Dong-Ho;Lee, Youn-Seok;Cho, Hyung-Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.3
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    • pp.304-314
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    • 2004
  • An experimental study has been conducted to measure the temperature fields and the local film cooling effectiveness for two and three staggered rows of the rectangular shaped-holes with various blowing rates. The hydraulic diameter of rectangular-shaped hole is 10mm. To compare with the film cooling performance of rectangular-shaped hole, two kinds of circular holes are tested. One has the same hydraulic diameter as the rectangular hole and the other has the same cross sectional area. Also, rectangular holes with expanded exit with same inlet area as rectangular ones are tested. Temperature fields are measured using a thermocouple rake attached on three-axis traversing system. Adiabatic film cooling effectiveness on the surface are obtained based on experimental results of thermochromic liquid crystals. The film cooling effectiveness is measured for various blowing rates and compared with the results for the cylindrical holes. In case of 2 rows, the rectangular holes has better performance than circular holes due to its slot-like geometry. In case of 3 rows, the effecta of hole shape is not clear.

Micro/Meso-scale Shapes Machining by Micro EDM Process

  • Kim Young-Tae;Park Sung-Jun;Lee Sang-Jo
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.2
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    • pp.5-11
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    • 2005
  • Among the micro machining techniques, micro EDM is generally used for machining micro holes, pockets, and micro structures on difficult-cut-materials. Micro EDM parameters such as applied voltage, capacitance, peak current, pulse width, duration time are very important to fabricate the tool electrode and produce the micro structures. Developed micro EDM machine is composed of a 3-axis driving system and RC circuit equipped with pulse generator. In this paper, using micro EDM machine, the characteristics of micro EDM process are investigated and it is applied to micro holes, slots, and pockets machining. Through experiments, relations between machined surface and voltages and between MRR and feedrate are investigated. Also the trends of tool wear are investigated in case of hole and slot machining.

A study on Knowledge based-processing of information to shape cutting (형상 가공 정보의 지식 베이스 처리에 관한 연구)

  • 김희중;조우승;정재현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.970-973
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    • 1995
  • The proposal of this paper is the constructing of knowledge database with manufacturing information. This database contains characteristics of workpiece materials, cutting tools, NC machines, manufacturing processes, and work conditions. And all shape in the system are feature models such base plate, step, hole, pocket, boss, and slot. These information generate a final decision for machining process by the expert system.

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Diffraction Properties from Periodic Slot Array in the Upper Wall of Parallel Plate Waveguide (평행평판 도파관의 윗면에 위치한 주기적인 슬롯 배열에 의한 전자파의 회절특성)

  • Park Jin-Taek;Hong Jae-Pyo;Ko Ji-Whan;Cho Young-Ki
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.16 no.3 s.94
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    • pp.311-318
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    • 2005
  • Periodically perforated slot structure in the upper wall of the parallel plate waveguide is analyzed with main interest focusing on the diffraction Properties. The Periodic slot array is of infinite extent in one direction and of finite extent in the other direction. Various numerical results for reflection from the slotted section and transmission beyond the slotted section, and the radiation through the slotted section into the upper half space are presented with the height of feeding parallel plate waveguide, single slot size, and the periodicity between slots as parameters. This study is thought to be helpful to the design of the ventilation hole in the TFT-LCD and PDP.