• Title/Summary/Keyword: sliding parts

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Development and Verification of a Dynamic Analysis Model for the Current-Collection Performance of High-Speed Trains Using the Absolute Nodal Coordinate Formulation (절대절점좌표를 이용한 고속철도 집전성능 동역학 해석 모델 개발 및 검증)

  • Lee, Jin-Hee;Park, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.3
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    • pp.339-346
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    • 2012
  • The pre-evaluation of the current-collection performance is an important issue for high-speed railway vehicles. In this paper, using flexible multibody dynamic analysis techniques, a simulation model of the dynamic interaction between the catenary and pantograph is developed. In the analysis model, the pantograph is modeled as a rigid body, and the catenary wire is developed using the absolute nodal coordinate formulation, which can analyze large deformable parts effectively. Moreover, for the representation of the dynamic interaction between these parts, their relative motions are constrained by a sliding joint. Using this analysis model, the contact force and loss of contact can be calculated for a given vehicle speed. The results are evaluated by EN 50318, which is the international standard with regard to analysis model validation. This analysis model may contribute to the evaluation of high-speed railway vehicles that are under development.

Analysis of Performance Characteristics of Swash-Plate-Type Hydraulic Piston Motor (사판식 유압 피스톤모터의 성능특성 분석)

  • Lee, Yong-Bum;Kim, Kwang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1441-1446
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    • 2012
  • An axial-piston-type hydraulic motor involves friction and leakage losses at the sliding parts, contact loss at the mechanism assembly parts, volumetric loss caused by the pressure drop, housing oil churning loss and compressibility from the hydraulic oil pipe resistance, etc. the friction and volumetric loss at the hydrostatic bearing between the piston shoe and the swash plate rotating at high speed and having an oil film gap of 8-15 ${\mu}m$ strongly affects the total efficiency of the hydraulic motor. In this study, a variable swash-plate-type hydraulic piston motor operating under a maximum pressure of 35 MPa, maximum speed of 2,500 rpm, and displacement of 320 cc/rev is tested to verify the optimal ratio of the hydrostatic bearing which is closely related to the hydraulic motor performance.

A Study for the Screen Door Motor System Driving Stiffness of Dynamic Load Condition (스크린 도어 모터 시스템의 동하중 상태 구동강성 검증)

  • Lee, Jung-Hyun;Lee, Seon-Bong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.2
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    • pp.164-170
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    • 2016
  • The initial urban railway was only required to perform its role as means of transportation. As the time of staying in an underground platform was extended, it has been faced with the issues of environmental improvement as a living space. Therefore, the sliding automatic door, which is the basis of the screen door, is used widely for large distribution stores, hospitals, restaurants, and public offices for customers' convenience and as a convenient method to control access. Therefore, screen doors are required for the purpose of customers' convenience, securing safety, establishing pleasant station buildings, and energy savings. It would be also necessary to develop the optimal design technology for a screen door system through the design of element parts and to ensure reliability. Therefore, this paper calculated, interpreted, and verified the theoretical weight of the composition parts to verify the design drive hardness of the motor for screen doors necessary for the safety of subways.

Simplified model to study the dynamic behaviour of a bolted joint and its self loosening

  • Ksentini, Olfa;Combes, Bertrand;Abbes, Mohamed Slim;Daidie, Alain;Haddar, Mohamed
    • Structural Engineering and Mechanics
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    • v.55 no.3
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    • pp.639-654
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    • 2015
  • Bolted joints are essential elements of mechanical structures and metal constructions. Although their static behaviour is fairly well known, their dynamic behaviour due to shocks and vibrations has been less studied, because of the large size of the finite element models needed for a detailed simulation. This work presents four different simplified models suitable for studying the dynamic behaviour of an elementary bolted joint. Three of them include contact elements to allow sliding of the screw head and the nut on the assembled parts, and the last one allows rotation between screw and nut. A penalty approach based on the Coulomb friction model is used to model contact. The results show that these models effectively represent the dynamic behaviour, with different accuracy depending on the model details. The last model simulates the self loosening of a bolt subjected to transversal vibrations.

A Experimental Study on Wear Characteristics of Cu Alloy for Piston Head and Bush Material of Hydraulic Servo Cylinder (유압 서보실린더의 동합금 피스톤 헤드와 부시의 마멸특성에 관한 실험적 연구)

  • Cho, Yon-Sang;Kim, Young-Hee;Byon, Sang-Min;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.330-334
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    • 2009
  • Hydraulic servo cylinders have been used to control accurately a large machine in power plant. Especially, Piston head and bush of servo cylinder is assembled sleeve and piston head and bush made of Cu alloy and pad sealing part. A damages of sleeve and piston head, bush are caused by friction and wear. Thus, It is necessary to examine friction and wear characteristics of Cu alloys for the piston head and bush. In this study, to be reliable on the piston and cylinder parts, dry friction and wear experiments were carried out with Cu alloys of four kinds of AlBC, PBC, BC and BS using reciprocating friction tester of pin on disk type. From this study, the result was shown that the AlBC and PBC with alloy elements were excellent to resistance wear. As the sliding speed was increased, the wear loss of PBC decreased than another Cu alloy.

Wear Loss Presumption of Motorcycle Disk Brake Using Regression Analysis (회귀분석을 이용한 모터싸이클 브레이크 디스크의 마멸량 예측)

  • Jeun, Hwan-Young;Bae, Hwo-Jun;Kim, Young-Hee;Ryu, Mi-Ra;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.23 no.4
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    • pp.156-161
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    • 2007
  • The friction test using disk-on-pad type was carried out and regression analysis with friction parameters was applied fur wear loss presumption of motorcycle break disk. The wear loss has an effect on the frictional factor such as applied load, sliding speed, and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors on wear loss of motorcycle break disk. From this study, the result was shown that the regression analysis equation containing 4 elements were constructed and this equation had a trust of 95% in wear loss presumption of motorcycle break disk. It is possible to apply for another automobile parts.

Trajectory tracking and active vibration suppression of a smart Single-Link flexible arm using a composite control design

  • Mirzaee, E.;Eghtesad, M.;Fazelzadeh, S.A.
    • Smart Structures and Systems
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    • v.7 no.2
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    • pp.103-116
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    • 2011
  • This paper is concerned with the trajectory tracking and vibration suppression of a single-link flexible arm by using piezoelectric materials. The dynamics of a single flexible arm with PZT patches as sensor and actuator is derived using extended Hamilton's principle. Resulting equations show that the coupled beam dynamics including beam vibration and its rigid in-plane rotation takes place in two different time scales. By using singular perturbation theory, the system dynamics is divided into two subsystems. Then, a composite control scheme is elaborated that makes the orientation of the arm track a desired trajectory while suppressing its vibration. The proposed controller has two parts: one is a tracking controller designed for the slow (rigid) subsystem, and the other one is a stabilizing controller for the fast (flexible) subsystem. The outputs considered for the system are angular position of the hub and voltage of the sensor mounted on the structure. To avoid requiring further measurements of beam vibration and also angular velocity of the hub for the fast and slow control laws, respectively, two sliding mode observers for estimating the unknown states are also designed.

A Study on Wear Mechanism in Diamond-like Carbon Coated Surface by Finite Element Analysis (유한요소해석에 의한 DLC 코팅면의 마멸기구에 대한 연구)

  • Lee, Jun-Hyuk;Park, Tae-Jo
    • Tribology and Lubricants
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    • v.29 no.6
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    • pp.366-371
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    • 2013
  • Various heat treatment and surface coating methods have been applied to machine parts. Nowadays, diamond-like carbon (DLC) coatings are widely used because of their excellent tribological characteristics. Despite the numerous studies on DLC-coated engineering surfaces, the exact wear mechanisms related to the coating thickness and elastic modulus have not been fully examined. In this study, a sliding contact problem between a small spherical hard particle and a DLC-coated steel surface is analyzed using a nonlinear finite element code, MARC. The maximum principal stress distributions and deformed surfaces are compared for different coating thicknesses and Young's modulus values. Plastically deformed surface shapes such as a groove and torus indicate that the most dominant wear mechanism for a DLC-coated surface is abrasive wear. Fatigue wear can also play a role in a case where the coating thickness is relatively large and the elastic modulus is high.

Optimal Wear Design for a Hypotrochoidal Gear Pump without Hydrodynamic Effect (하이포 트로코이드 기어 펌프의 건식 마멸 최적설계)

  • Kwon, Soon-Man;Sim, Mu-Yong;Nam, Hyoung-Chul;Shin, Joong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.12
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    • pp.1383-1392
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    • 2009
  • A disadvantage in the design of a hypotrochoidal gear pump as in a gerotor pump is a lack of parts that can be adjusted to compensate for wear in the rotor set, and as a consequence, it causes a sharp reduction of volumetric efficiency. In this paper, an attempt has been made to reduce the wear rate between the rotors of a hypotrochoidal gear pump. Using the knowledge of shape design on the rotors, the contact stresses without hydrodynamic effect between the rotors' teeth are evaluated through the calculation of the Hertzian contact stress. Based on the above result and the sliding velocity between the rotors, a genetic algorithm (GA) is used as an optimization technique for minimizing the wear rate proportional factor (WRPF). The result shows that the wear rate or the WRPF can be reduced considerably, e.g. approximately 12.8% in this paper, throughout the optimization using GA.

Analysis of Tool Wear in Sheet Metal Shearing (판재 전단 가공에서 금형의 마멸 해석)

  • 고대철;김태형;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.805-810
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    • 1997
  • In this paper the technique to predict tool were theoretically in the sheet metal shearing process is suggested. The were in sheet metal tool affects the tolerances of final parts, metal flows and costs of processes. In order to predict the tool were the deformation of workpiece during the process is analyzed by using non-isothermal finite element program. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. Results obtained form finite element simulation such as node velocities and node forces are transformed into sliding velocity and normal pressure on tool monitoring points respectively. The monitoring points are automatically generated and the were rates on these points are accumulated during a process. It is assumed that the wear depth on the tool surface are linear function of the lot sizes based upon the known experimental results. The influence of clearance between die and punch upon tool wear is were is also discussed during the process.

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