• Title/Summary/Keyword: sintered magnetic cores

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Development of Superior Fe-Si Sintered Magnetic Cores Equivalent to Wrought Si-steels

  • Hamano, Aya;Isihara, Chio;Asaka, Kazuo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.799-800
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    • 2006
  • Wrought Si-steels are generally used for electromagnetic valves, which are needed good response. To date, Hitachi Powdered Metals Co., Ltd. have produced Fe-Si base sintered magnetic material, EU-52, which shows a magnetic flux density of more than 1.25T at 2000A/m and a maximum permeability of more than 3500. However these magnetic properties are lower than that of wrought Si-steels. Because EU-52 has a low density of $7.2Mg/m^3$. For improving the magnetic properties, it is necessary to increase the density of sintered cores. To increase density, a new mixing method of coating fine Si powders on atomized iron powders was developed, for avoiding the Kirkendall effect. As the result, developed P/M Fe-Si magnetic cores shows higher density of $7.38Mg/m^3$, higher magnetic flux density of 1.48T at 2000A/m and higher maximum permeability of 6800.

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Magnetic Properties of Sintered Fe-79Ni-4Mo Cores Made of Centrifugal Atomized Powders (원심분무법 제조 분말로 제작된 Fe-79Ni-4Mo 소결코아의 자기특성)

  • 김상원;양충진
    • Journal of the Korean Magnetics Society
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    • v.6 no.6
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    • pp.388-396
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    • 1996
  • Magnetic properties of sintered Fe-79Ni-4Mo cores made of centrifugal atomized powders were investigated. $H_{c}$ and $\mu_{a}$ of the cores sintered at $1350^{\circ}C$ for 2 hours measured at 60 Hz at a magnetic field of 10 Oe showed the best properties. Particularly the properties of $H_{c}$ and $\mu_{a}$ measured at low field (< 0.2 Oe) were found to increase with increasing the particle size of the core samples. It resulted from the domain wall motion depending on the grain size of sintered bodies. The best D, C magnetic properties of $H_{c}$ and $\mu_{max}$ were 0.085 Oe and 40000, respectively. A, C properties of the same cores showed the $\mu_{a}$ of 11000. The magnetic properties of sintered cores always exhibited an enhanced AC/DC performance by using the powders mixed with two different particle sizes. Those properties of cores are expected to apply for current transformer.

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Magnetic Properties of Sintered Fe Cores Containing Stainless Steel-making Dusts (스테인레스 제강 분진을 함유한 순철 소결코아의 자기특성)

  • 김상원
    • Journal of the Korean Magnetics Society
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    • v.11 no.3
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    • pp.114-121
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    • 2001
  • Effect of sintering temperature and dusts content on sintered density ($\rho$) and magnetic properties were evaluated. Cores sintered at 1350 $^{\circ}C$ for 1 hour with the Fe powders containing up to 10 wt.% dusts showed a good AC/DC properties. For example, the DC magnetic properties of magnetic induction (B$_{15}$), coercive force (H$_{c}$) and permeability ($\mu$$_{max}$) of cores containing 10 wt.% dusts were ranging over 9.8~ 10.9 kG, 2.2-2.3 Oe and 1950~2050, respectively. These magnetic properties are equivalent to those of competitor's (i.e, Ancorsteel produced by Hoganas). The cores obtained from the present work are expected to apply for high-performance soft magnetic components such as automotive and DC motor.

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Fabrication of 13Cr-1.5Nb-Fe Alloy Powder and AC Magnetic Properties of the Sintered Magnetic Core (소결 13Cr-1.5Nb-Fe 합금의 교류 자기 특성)

  • 오환수;김택기;조용수
    • Journal of the Korean Magnetics Society
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    • v.10 no.1
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    • pp.11-15
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    • 2000
  • 13Cr-1.5Nb-Fe alloy powder prepared by water atomizing method is reduced with flowing hydrogen gas. The characteristics of a reduced alloy powder is investigated and magnetic cores formed by using the reduction power sintered in the vacuum of ∼10$\^$-5/ Torr. In order to study on the magnetic cores permeability and power loss in alternating magnetic field are also measured. The result of particle size distribution shows the paticle size is 70 ㎛ at volume fraction of 50 %. The saturation magnetization of the reduced alloy powder is 160 emu/g. The relative peak permeability (H$\_$a/=5Oe) of a magnetic core is 400 and the power loss (B$\_$m/=80G) 0.12 mW/cc at sintering temperature of 1,200 $\^{C}$, 10 ton/㎠ forming pressure, and 1 kHz.

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Study on operating characteristics of Ferrite cores for Flat TR in high frequency (Flat TR용 페라이트 코아의 고주파 동작 특성)

  • Han, Se-Won;Cho, Han-Goo;Ryu, Dong-Uk;Choi, Kwang-Bo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07b
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    • pp.1168-1171
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    • 2003
  • In contrast to a conventional transformer, the flat transformer is made using a number of small ferrite cores. Two cores for transformer and one core for inductor, which composed one module. Many modules can be connected together to form a flat matrix transformer. This structural arrangement eliminates the single hot spot problem in conventional transformers and permits high current density pertains at high frequency. In this study, the ferrite magnetic cores of Mn-Zn system for the Flat transformer were manufactured and the electrical and magnetic characteristics of its tested. The power loss of sample FO2(Mn-Zn ferrite) sintered at $1350^{\circ}C$ was $350kW/m^3$ in test conditions of 250kHz, 200mT and $100^{\circ}C$, which showed the good power loss property in high frequency. The power loss of FO2 samples has been studied as a function of magnetic flux density and frequency. Steinmetz exponent was 2.82 at 250kHz and 2.73 at 500kHz. These results illustrated the switching of power loss mechanism in ferrite core from hysteresis losses to eddy current losses or others.

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Studies on the Hexagonal Ferrite(IV) -The Formation Process of the Hexagonal Ferrites During Calcining the Mixture of $Ba(OH)_2$, $Zn(OH)_2$ and $6Fe(OH)_3$- (Hexagonal Ferrite에 관한 연구 (IV) -혼합수산화물로부터 각종 Hexagonal Ferrite 의 생성과정에 관한 연구-)

  • 김태옥
    • Journal of the Korean Ceramic Society
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    • v.17 no.3
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    • pp.121-128
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    • 1980
  • In order to obtain the fundamental data for the preparation of ferroxplana $Zn_2Y(Ba_2Zn_2Fe_{12}O_{22})$, which is useful for GHz-band communication, the optimum coprecipitation condition of $Zn(NO_3)_2-6FeCl_3$ in $NH_4OH$ solution and the formation process of the hexagonal ferrite were investigated. By the hot-petroleum-drying and calcining the coprecipitated hydroxide mixture $Zn(OH)_2 +Ba(OH)_2+ 6Fe(OH)_3$, the fine and uniform powder was obtained , whose phase composition and microstructure were studied by X.R.D. and electron microscope. In results, it was found that $Zn_2Y$, BaM and $Zn_2W$ were the representative phases in calcined specimens whose activation energies of crystal growth were about 3, 8, 2.5, $5.4{\times}10^4$ J/mole , respectively. The sintered specimens would be appreciated as useful magnetic cores for the high frequency communication.

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Study on manufacturing and operating characteristics of Magnetic cores for Flat TR (Flat TR용 핵심 쿄아의 제조와 동작 특성 안정화 연구)

  • Han, Se-Won;Cho, Han-Goo;Yu, Dong-Uk;Ryu, Mung-Ho;Choi, Kwang-Bo;Kim, Sung-Ba
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05e
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    • pp.23-26
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    • 2003
  • The flat transformer, typically, has a number of parallel single turn secondary windings. Each secondary winding is coupled to the same primary winding. Therefore, the current in each secondary winding is equal to the ampere-turns in the primary winding, and to each other. These characteristics are particularly advantageous where parallel rectifiers are used. The windings share the current equally, with no need for ballast resistors or other added components. In this study, the ferrite magnetic core samples of Mn-Zn system for the Flat transformer are manufactured and the electrical and magnetic characteristics of its tested. The density of sample FO2-2 sintered at $1350^{\circ}C$ is $4.00kg/m^3$, which shows the good microstructural state. The initial permeability and saturation flux density of FO2 at room temperature is 2700 and 510mT, individually. The power loss of FO2 samples at 250kHz have been ranged $350kW/m^3$ to $80kW/m^3$ with temperature. And the minimum power loss of sample FO2-2 showed at $70^{\circ}C$, which property seems very positive to apply for a flat transformer.

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