• 제목/요약/키워드: sintered magnetic cores

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Development of Superior Fe-Si Sintered Magnetic Cores Equivalent to Wrought Si-steels

  • Hamano, Aya;Isihara, Chio;Asaka, Kazuo
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.799-800
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    • 2006
  • Wrought Si-steels are generally used for electromagnetic valves, which are needed good response. To date, Hitachi Powdered Metals Co., Ltd. have produced Fe-Si base sintered magnetic material, EU-52, which shows a magnetic flux density of more than 1.25T at 2000A/m and a maximum permeability of more than 3500. However these magnetic properties are lower than that of wrought Si-steels. Because EU-52 has a low density of $7.2Mg/m^3$. For improving the magnetic properties, it is necessary to increase the density of sintered cores. To increase density, a new mixing method of coating fine Si powders on atomized iron powders was developed, for avoiding the Kirkendall effect. As the result, developed P/M Fe-Si magnetic cores shows higher density of $7.38Mg/m^3$, higher magnetic flux density of 1.48T at 2000A/m and higher maximum permeability of 6800.

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원심분무법 제조 분말로 제작된 Fe-79Ni-4Mo 소결코아의 자기특성 (Magnetic Properties of Sintered Fe-79Ni-4Mo Cores Made of Centrifugal Atomized Powders )

  • 김상원;양충진
    • 한국자기학회지
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    • 제6권6호
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    • pp.388-396
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    • 1996
  • 원심분무(centrifugal atomization)법 제조 분말로 제작된 Fe-79Ni-4Mo 소결코아의 자기특성을 조사하였다. 소결코아의 60 Hz, 10 Oe의 교류자기장에서 측정된 $H_{c}$$\mu_{a}$ 특성은 $1350^{\circ}C$, 2시간의 소결조건에서 최고를 나타내었으며, 원료분말의 입도가 증가할수록 약 0.2 Oe 이하 약한 자기장하에서 $H_{c}$, $\mu_{a}$ 특성은 양호하였다. 이는 소결체의 결정입경에 의존하는 자벽이동에 기인하였다. 얻어진 최고의 직류자기특성은 $H_{c}$$\mu_{max}$가 각각 0.085 Oe, 4000 이었고, 교류자기특성은 $\mu_{a}$가 11000 이었다. 한편, 이와같은 연자기 특성은 서로 다른 입도의 분말을 혼합함으로써 더욱 개선실 수 있었다. 본 연구에서 개발된 코아의 자기특성은 CT(current transformer)용 전류센서에서의 응용될 것으로 기대된다.

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스테인레스 제강 분진을 함유한 순철 소결코아의 자기특성 (Magnetic Properties of Sintered Fe Cores Containing Stainless Steel-making Dusts)

  • 김상원
    • 한국자기학회지
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    • 제11권3호
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    • pp.114-121
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    • 2001
  • 순털 코아의 소결밀도와 자기특성에 미치는 분진의 첨가량과 소결온도의 영향을 조사하였다. 1350 $^{\circ}C$에서 1시간동안 소결한 경우 최고의 자기특성을 나타내었으며, 분진의 첨가량이 증가할수록 자기특성은 열악해지나 10 wt.%까지는 양호하였다. 한 예로 10 Wt.%의 분진 첨가로 얻어진 직류자기특성은, 자속밀도(B$_{15}$), 보자력(H$_{c}$)과 최대투자율($\mu$$_{max}$)이 각각 9.8~10.9 kG, 2.2~2.3 Oe, 1950~2050로 나타났다. 이 값은 Hoganas사에서 제조된 순철 분말(Ancorsteel)의 자기특성과 동등한 수준이며, 본 연구에서 얻어진 우수한 특성의 소결코아는 자동차, DC 모터의 고정자 등에 활용이 기대된다.

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소결 13Cr-1.5Nb-Fe 합금의 교류 자기 특성 (Fabrication of 13Cr-1.5Nb-Fe Alloy Powder and AC Magnetic Properties of the Sintered Magnetic Core)

  • 오환수;김택기;조용수
    • 한국자기학회지
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    • 제10권1호
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    • pp.11-15
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    • 2000
  • 수분사법으로 제조된 13Cr-1.5Nb-Fe 합금분말을 수소분위기 하에서 환원처리 하였다. 분말특성이 조사된 환원분말을 이용하여 자기코아를 제작한 후 약 $10^{-5}$Torr의 진공분위기에서 소결하였다. 자기코아의 교류자기특성을 조사하기 위하여 투자율과 자기손실을 조사하였다. 환원분말의 입도분포는 약 70$\mu\textrm{m}$에서 50% vol.을 나타내며, 포화자화 값은 약160 emu/g이었다. 10ton/$\textrm{cm}^2$ 성형압력, 1,20$0^{\circ}C$ 소결온도에서 제작된 자기코아의 교류투자율은 주파수, f=1 kHz, 인가자장, H$_{a}$ =5 Oe에서 400이다. 또한 동조건에서 제작된 자기코아의 교류자기이력손실은 유도자화, B$_{m}$ =80G에서 0.12mW/cc이다.

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Flat TR용 페라이트 코아의 고주파 동작 특성 (Study on operating characteristics of Ferrite cores for Flat TR in high frequency)

  • 한세원;조한구;류동욱;최광보
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.2
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    • pp.1168-1171
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    • 2003
  • In contrast to a conventional transformer, the flat transformer is made using a number of small ferrite cores. Two cores for transformer and one core for inductor, which composed one module. Many modules can be connected together to form a flat matrix transformer. This structural arrangement eliminates the single hot spot problem in conventional transformers and permits high current density pertains at high frequency. In this study, the ferrite magnetic cores of Mn-Zn system for the Flat transformer were manufactured and the electrical and magnetic characteristics of its tested. The power loss of sample FO2(Mn-Zn ferrite) sintered at $1350^{\circ}C$ was $350kW/m^3$ in test conditions of 250kHz, 200mT and $100^{\circ}C$, which showed the good power loss property in high frequency. The power loss of FO2 samples has been studied as a function of magnetic flux density and frequency. Steinmetz exponent was 2.82 at 250kHz and 2.73 at 500kHz. These results illustrated the switching of power loss mechanism in ferrite core from hysteresis losses to eddy current losses or others.

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Hexagonal Ferrite에 관한 연구 (IV) -혼합수산화물로부터 각종 Hexagonal Ferrite 의 생성과정에 관한 연구- (Studies on the Hexagonal Ferrite(IV) -The Formation Process of the Hexagonal Ferrites During Calcining the Mixture of $Ba(OH)_2$, $Zn(OH)_2$ and $6Fe(OH)_3$-)

  • 김태옥
    • 한국세라믹학회지
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    • 제17권3호
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    • pp.121-128
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    • 1980
  • In order to obtain the fundamental data for the preparation of ferroxplana $Zn_2Y(Ba_2Zn_2Fe_{12}O_{22})$, which is useful for GHz-band communication, the optimum coprecipitation condition of $Zn(NO_3)_2-6FeCl_3$ in $NH_4OH$ solution and the formation process of the hexagonal ferrite were investigated. By the hot-petroleum-drying and calcining the coprecipitated hydroxide mixture $Zn(OH)_2 +Ba(OH)_2+ 6Fe(OH)_3$, the fine and uniform powder was obtained , whose phase composition and microstructure were studied by X.R.D. and electron microscope. In results, it was found that $Zn_2Y$, BaM and $Zn_2W$ were the representative phases in calcined specimens whose activation energies of crystal growth were about 3, 8, 2.5, $5.4{\times}10^4$ J/mole , respectively. The sintered specimens would be appreciated as useful magnetic cores for the high frequency communication.

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Flat TR용 핵심 쿄아의 제조와 동작 특성 안정화 연구 (Study on manufacturing and operating characteristics of Magnetic cores for Flat TR)

  • 한세원;조한구;유동욱;류명효;최광보;김성배
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 춘계학술대회 논문집 유기절연재료 방전 플라즈마연구회
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    • pp.23-26
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    • 2003
  • The flat transformer, typically, has a number of parallel single turn secondary windings. Each secondary winding is coupled to the same primary winding. Therefore, the current in each secondary winding is equal to the ampere-turns in the primary winding, and to each other. These characteristics are particularly advantageous where parallel rectifiers are used. The windings share the current equally, with no need for ballast resistors or other added components. In this study, the ferrite magnetic core samples of Mn-Zn system for the Flat transformer are manufactured and the electrical and magnetic characteristics of its tested. The density of sample FO2-2 sintered at $1350^{\circ}C$ is $4.00kg/m^3$, which shows the good microstructural state. The initial permeability and saturation flux density of FO2 at room temperature is 2700 and 510mT, individually. The power loss of FO2 samples at 250kHz have been ranged $350kW/m^3$ to $80kW/m^3$ with temperature. And the minimum power loss of sample FO2-2 showed at $70^{\circ}C$, which property seems very positive to apply for a flat transformer.

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