• Title/Summary/Keyword: sintered

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Oxidation Mechanism of $Si_3N_4$ ($Si_3N_4$의 산화반응 기구)

  • 이홍림;최태운;김종우
    • Journal of the Korean Ceramic Society
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    • v.17 no.4
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    • pp.197-202
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    • 1980
  • The oxidation mechanism of the not sintered pellets and sintered bodies of $Si_3N_4$ was investigated. in air over the temperature range of 800~130$0^{\circ}C$. The $\beta$-cristobalite was instantaneously formed and covered the particles of powder packed in the not sintered and weakly sintered porous $Si_3N_4$ bodies by molecular diffusion of oxygen through the porous Si3N4 bodies and an immediate oxidation. The diffusion of oxygen ion through the formed $\beta$-cristobalite surface layer is assumed to control the further oxidation of the $Si_3N_4$ particles of the porous $Si_3N_4$ bodies. The diffusion coefficients and activation energies of oxygen ion through the $\beta$-cristobalite layer were obtained by the use of a derived equation.

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Study on the Development of Sintered Carbide Roller Mold for Reflector(1st) -Analysis of Reflector Geometry and Design of Acute Angle Diamond Wheel System- (반사체 회전금형 초경로울러의 개발에 관한 연구(제1보) -반사체 형상 해석 및 다이 아몬드 예각지석 시스템 설계-)

  • 김정두
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.2
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    • pp.73-82
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    • 1996
  • A simtered carbide roller mold for reflector which is used for coverof automobile lamp and beacon plate of highway has been developed. The geometry of sintered carbide roller mold has been determined from the analysis of reflector geometry. An acute angle diamond wheel and dressing system also has been designed and developed to manufacture the sintered carbide roller mold.

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Elastic Modulus Prediction for Design of Sintered Aluminum by Ultrasonic (초음파에 의한 알루미늄 소결체 설계를 위한 탄성계수 예측)

  • Nam, Young-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.7
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    • pp.590-596
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    • 2008
  • The ultrasonic velocities of sintered aluminum with varying density were measured in order to deduce the mechanical properties for optimum design of the sintered aluminum. Specimens with different densities were prepared by the plasma activated sintering machine. The density distribution of sintered aluminum becomes partially inhomogeneous because of the friction between the powder and the die during compaction. The elastic moduli are increased as the ultrasonic velocity is increased. Furthermore, Poisoon's ratio is depending on not only the density but also the size and distribution of voids. As the specimen's thickness increases, the center frequency in the frequency spectrum of the reflection wave is shifted to the low frequency. The attenuation coefficient of ultrasonic wave is decreased inversely as the density increased.

Characteristics of Plasma Nitriding and Nitrocarburizing of Steam Treated Sintered Steels (스팀처리된 소결강의 플리즈마 질화 및 연질화 특성)

  • 박주승
    • Journal of Powder Materials
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    • v.4 no.4
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    • pp.268-274
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    • 1997
  • Characteristics of plasma nitriding and nitrocarburizing for steam treated sintered steels were studied. Fe-0.8%C powder containing Ni, Cu were sintered at 112$0^{\circ}C$ and steamed at 52$0^{\circ}C$. Temperature of plasma nitriding and nitrocarburizing was varied from 50$0^{\circ}C$ to $600^{\circ}C$. Gas mixture of nitriding was set at $N_2$ : $H_2$ =80:20 (vol.%), but $CH_4gas$ was added 1~2 vol.% for nitrocarburizing. Steam treatment for sintered steels brought not only the formation of oxide layer but also decarburizing near the surface. Decrease in hardness near the surface resulted from the formation of ferrite due to decarburizing. Thus, the low hardness was recovered not with plasma nitriding but with plasma nitrocarburixing. Wear resistance properties of steamed specimens and ni-trocarburized specimens were better than those of nitrided specimens according to the pin-on-disk wear test. On the other hand, the fatigue life of steamed specimen was shorter than that of nitrocaiburized specimen.

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Characteristics of Sintering Densification of Co and Fe+Co Fine Powders (Co와 Fe+Co혼합미분의 소결치밀화 특성)

  • 임태환
    • Journal of Powder Materials
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    • v.3 no.2
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    • pp.97-103
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    • 1996
  • The densification of the compacts of pure Co, Fe+50%.Co and Fe+25% Co sintered under H$_2$ gas or in vacuum was investigated. The effects of AL, Nb, Ti, and V additions on the densification were also studied. The sintered compact of Co was fully-dense when the density of the compact was lower than $Dg^c$. However, above $Dg^{c}$, it was never fully-dense regardless of sintering atmosphere, temperature, and time. The densification of sintered compacts of Fe-50% Co and Fe-25% Co were always incomplete. While the addition of AL made all compacts fully-dense, the addition of Ti was effective for the compacts of Co and Fe-25% Co. V was effective only for the Fe-25% Co. These results tell us that the particle size of Co powder, the amount of Fe, and the amount of additives forming stable oxides play on important role for the complete densification. Therefore it is desirable to reduce or eliminate the equilibrium pressure of H$_{2}$O or CO in isolated pores to obtain a fully-dense sintered compact.

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Microwave Dielectric Properties of BZCT Ceramics (BZCT 세라믹의 마이크로파 특성에 관한 연구)

  • 이문기;최의선;류기원;이영희
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.15 no.10
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    • pp.870-875
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    • 2002
  • Ba(Zn$_1$-xCox)TaO$_3$[BZCT] ceramics were Prepared by the conventional mixed oxide method. The ceramics were sintered at the temperature of 1450∼1550$\^{C}$ for 5 hr in air. The crystal structure of BZCT ceramics was investigated by the XRD. The microstructure of the specimens were observed by SEM. The structural properties of BZCT specimens were investigated as a function of composition and sintering temperature. All BZCT ceramics sintered over 1550$\^{C}$ were showed a polycrystalline complek perovskite structure without second phases and any unreacted materials. The density of BZCT (70/30) specimen sintered at 1550$\^{C}$ was 6.31g/㎤. In the case of the BZCT(70/30) ceramics sintered at 1550$\^{C}$ for 5 hours, dielectric constant, qualify factor and temperature coefficient of resonant frequency for microwave dielectrics application were a good value of 29, 16,468 at 10㎓ and -4.4 ppm/$\^{C}$, respectively.

The Characteristics of Electromagnetic Wave Absorption in Sintered and Composite Ni-Zn Ferrites (니켈-아연 페라이트 소결체와 복합체의 전파흡수특성)

  • 조성백;오재희
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.25-30
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    • 1995
  • The frequenc dependence of magnetic permeability($\mu$r) and dielectric constant($\varepsilon$r) in MHz-GHz frequency range and their relationships with microwave absorbing properties were investigated in sintered and composite Ni-Zn ferrites, respectively. It was confirmed that zero reflection condition was required the real parts of permeability and permittivity in sintered specimen, and the complex permeability, permittivity and dielectric loss tangent in composite specimen. The real part of permittivity varied with the replacement of nickel by manganese in sintered Ni-Zn ferrite. Therefore, we could control the matching frequency and matching thickness.

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Fabrication of SiC/SiC Composites by Reaction Sintering Process (반응소결법에 의한 SiC/SiC 복합재료의 제조)

  • Lee, S.P.;Yoon, H.K.;Kohyama, A.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.27-31
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    • 2001
  • Hi-Nicalon SiC fiber reinforced SiC composites (SiC/SiC) have been fabricated by the reaction sintering process. Braided Hi-Nicalon SiC fiber with double interphases of BN and SiC was used in this composite system. The microstructures and the mechanical properties of reaction sintered SiC/SiC composites were investigated through means of electron microscopies (SEM, TEM, EDS) and bending tests. The matrix morphology of reaction sintered SiC/SiC composites was composed of the SiC phases that the composition of the silicon and the carbon is different. The TEM analysis showed that the residual silicon and the unreacted carbon were finely distributed in the matrix region of reaction sintered SiC/SiC composites. Reaction sintered SiC/SiC composites also represented proper flexural strength and fracture energy, accompanying the noncatastrophic failure behavior.

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Evaluation of Wet Machining Characteristics of the Presintered Low Purity Alumina with the Ceramic, CBN and Diamond Tools (저순도 알루미나 예비소결체의 절삭유제에 따른 세라믹, CBN, 다이아몬드공구의 가공 특성 평가)

  • Lee, Jae-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.2 s.191
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    • pp.33-40
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    • 2007
  • In this study, presintered and full sintered low purity alumina ceramics were machined with various tools to clarify the effect of cutting fluid in machinability. The main conclusions obtained were as follows. When the presintered ceramics were wet machined with sintered diamond tool, the tool wear becomes extremely large, and higher cutting speed can be used than in the case of full sintered ceramics. The productivity of wet cutting with the sintered diamond tool is much higher than that of dry cutting. In the case of the CBN and ceramic tools, the tool wear were smaller at wet cutting than at dry cutting, especially exhibiting considerably larger grooved tool wear in wet cutting with ceramic tool.

$CO_2$ Laser Weldability Between Sintered Co, Co+Ni alloy and Carbon Steel (Co/Co+Ni 성분의 분말 소결 금속과 탄소강의 레이저 용접성에 대한 고찰)

  • 박종원;이창희
    • Laser Solutions
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    • v.3 no.2
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    • pp.13-24
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    • 2000
  • The weldability of dissimilar materials between sintered materials which are consisted of Co, Co+Ni and carbon steel has been investigated using CO$_2$ laser. Autogeneous CO$_2$ laser welding were run along the butt between two alloys using sets of parameters variation-power and travel speed. In order to study weldability, mechanical tests (bending strength test, microhardness test) and metallurgical analyses (microstructure, phase transformation, fracture mode) were carried out. From the results obtained, it was found that the porosity which exists in a weld metal greatly affects the soundness of the weld. The optimum energy input to have a proper strength over than the requirement by a specification, found to be around 0.3-0.35kJ/m. There are two kinds of fracture mode in the weld metal, depending upon alloy combination, brittle fracture in the case of Co-carbon steel and a ductile fracture in the case of Co+Ni-carbon steel. In general, Co+Ni sintered material showed a better weld properties as compared to the Co sintered material.

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