• 산업경영시스템학회지
• /
• 제21권46호
• /
• pp.119-125
• /
• 1998

In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceeding / succeeding production process including inspection. This approach recognizes that the decision to be made at one manufacturing process (or assembly process) determine not only the cost and the average outgoing quality level of that process but also the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing / assembly quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a single product manufacturing system with specified average outgoing quality limit(AOQL) are suggested.

• Industrial Engineering and Management Systems
• /
• 제8권3호
• /
• pp.131-138
• /
• 2009

The variable sampling inspection scheme with screening for the purpose of assuring the upper limit of maximum expected surplus loss after inspection has been proposed. In this inspection scheme, it has been assumed that a product lot consists of products manufactured through a single production line and lot quality characteristics follow a normal distribution. In the previous literature with respect to inspection schemes, it has been commonly assumed that lot quality characteristics obey a single normal distribution under the condition that all products are manufactured in the same condition. On the other hand, the production line is designed in order that the workload of respective processes becomes uniform from the viewpoint of line balancing. One of the solutions for the bottleneck process is to arrange the workshops in parallel. The lot quality characteristics from such a production line with the process consisting of some parallel workshops might not follow strictly the single normal distribution. Therefore, we expand an applicable scope of the above mentioned variable sampling inspection scheme with screening in this article. Concretely, we consider the variable sampling inspection with screening for the purpose of assuring the upper limit of average outgoing surplus quality loss in the production lots when the lot quality follows the mixed normal distribution.

• 품질경영학회지
• /
• 제29권1호
• /
• pp.113-127
• /
• 2001

Skip-lot sampling plans for lot-by-lot inspection are more desirable than the continuous sampling plans for units in modern mass production system under the condition of the submitted product is good. Perry(1973a, 1973b) extended the Dodge(1955)′s skip-lot sampling plans to single and two-level skip-lot sampling plans and Parker & Kessler (1981) modified Perry(1973a)′s plans so that a sample of size one is taken from every lot skipped during the skipping mode. In this paper, Perry(1973b)′s two-level skip-lot sampling plans are modified by applying Parker & Kessler′s plan, designated as MTSkSP1, MTSkSP2, MTSkSP3. Operating characteristic(OC) functions, average sample numbers(ASN) and average outgoing qualities(AOQ) for the proposed plans are derived using Markov chain properties and compared each other and Perry′s plans. The proposed plans not only reduce the ASN but also avoid the danger skipping lots entirely when the lots are produced during sudden "out-of-control".

• 품질경영학회지
• /
• 제10권2호
• /
• pp.25-33
• /
• 1982

We discuss a model for acceptance/rejection decision regarding finite populations. The model is based on a beta-binomial prior distribution and additive costs -- relative sampling costs, relative sorting costs and costs of accepted defectives. A substantial part of the paper is devoted to constructing a Bayes sequential sampling acceptance plan (BSSAP) for attributes under the model. It is shown that the Bayes fixed size sampling acceptance plans (BFSAP) are better than the Hald's (1960) single sampling acceptance plans based on a uniform prior. Some tables and examples are provided for comprisons of the minimum Bayes risks of the BSSAP and those of the BFSAP based on a uniform prior and the model.

• 품질경영학회지
• /
• 제23권4호
• /
• pp.74-89
• /
• 1995

In recent years, the safety of customers and the demand for rights to be protected from the risk have become stronger than ever day by day, and the function concerning product liability(PL) and quality assurance(QA) has been emphasized. Basically these functions can be obtained by inspection and there is the single rectifying sampling inspection for attribute (KSA-3105) as an existing method. But we can not say this method is good enough because of limitations in the range of applications and the approximate design of inspection methods which can not meet the rapidity and accuracy of quality information transfer according to the maturity of information period. Therefore, in this paper, a new algorithm is developed which can design the accurate inspection method by using the linear cost function that has not been considered in the existing inspection methods. Also in addition to this, a optimal rectifying sampling inspection plan, contributing to minimize the total costs, can be developed by programming the algorithm developed in this study and it can be applied to any field having many processes almost limitlessly.

• Design & Manufacturing
• /
• 제15권1호
• /
• pp.48-56
• /
• 2021

The quality of products produced by injection molding process is greatly influenced by the process variables set on the injection molding machine during manufacturing. It is very difficult to predict the quality of injection molded product considering the stochastic nature of manufacturing process, because the process variables complexly affect the quality of the injection molded product. In the present study we predicted the quality of injection molded product using Artificial Neural Network (ANN) method specifically from Multiple Input Single Output (MISO) and Multiple Input Multiple Output (MIMO) perspectives. In order to train the ANN model a systematic plan was prepared based on a combination of orthogonal sampling and random sampling methods to represent various and robust patterns with small number of experiments. According to the plan the injection molding experiments were conducted to generate data that was separated into training, validation and test data groups to optimize the parameters of the ANN model and evaluate predicting performance of 4 structures (MISO1-2, MIMO1-2). Based on the predicting performance test, it was confirmed that as the number of output variables were decreased, the predicting performance was improved. The results indicated that it is effective to use single output model when we need to predict the quality of injection molded product with high accuracy.

• 한국융합학회논문지
• /
• 제10권10호
• /
• pp.331-336
• /
• 2019

1인가구주의 종사상지위와 연령에 따라 음주, 흡연 등의 건강행태에 차이가 있는지를 비교하고자 종사상지위 및 연령별로 층화추출하여 조사를 실시하였다(총 566명). 분석결과에 따르면, 음주빈도에서는 연령별 유의적 차이가 발견되었으며(p<0.001), 흡연여부(p<0.001) 및 흡연량(p<0.001)에서도 연령별 유의적 차이가 존재하는 것으로 나타났다. 또한 금연 계획에서는 정규직이 다른 집단에 비하여 유의적으로 높게 나타났고(p<0.05), 금연이유에 대해서는 담뱃값 부담 때문이라는 응답이 20대에서 유의적으로 높았다(p<0.001). 전체적으로 볼 때, 음주 및 흡연 등의 건강행태에서는 종사상지위와 같은 사회경제적 특성보다는 연령 등과 같은 개인적 특성이 더 유의적인 영향을 준다고 할 수 있다.

• 한국ITS학회 논문지
• /
• 제22권2호
• /
• pp.64-79
• /
• 2023

본 연구는 Monte Carlo 기법을 교통카드기반의 수도권 지하철의 통행배정 문제에 적용하는 과정을 검토하였다. 연구는 우선 교통카드에서 역 간 표본의 통행에서 나타나는 통행시간에 대하여 프로빗 모형의 기반이 되는 정규분포의 가정을 적용하였다. Monte Carlo 통행배정은 역 간 통행에 대하여 평균과 표준편차를 산정하고 이를 개별 링크의 차내시간과 환승의 보행 및 배차간격의 가중치로 적용하는 방안을 제안하였다. 샘플 수가 50 이하로 낮게 나타나는 장거리 통행은 유사 통행의 특성을 이전하는 방안으로 적용하였다. 수도권 지하철 네트워크에 대하여 두 가지 방향에서 연구 결과를 검토하였다. 하나는 선릉-성수의 단일 역 간 통행에 대하여 차내시간 및 환승시간에 랜덤샘플링을 적용하는 방안으로 검증하였다. 다음으로 수도권 지하철 전체에 대해서는 역 간 통행 샘플수에 따라서 50 이상은 역 간 정규분포의 가정을 그대로 수용하였다. 샘플수가 50 이하의 장거리 통행은 역 간 최소거리가 122 (Km)에서 표본의 균등성이 확보되는 상황으로 판단하고 이 거리에서 나타나는 카드자료의 역 간 평균과 표준편차를 적용하였다. 사례연구로서 교통카드자료로 구축된 수도권 지하철을 네트워크를 대상으로 단일OD 및 전체 OD의 통행배정의 결과를 도출하였다. 한편 통행에 대한 샘플링이 부족한 상황에서 추가적인 연구가 필요한 것으로 나타났다.