• Journal of the Korean Society for Precision Engineering
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• v.21 no.4
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• pp.161-169
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• 2004

In this study, we investigated fatigue crack growth behavior of laser welded sheet metal due to a single overload. Fatigue specimens were made using butt joint of cold rolled sheet metal that was welded by $CO_2$ laser. The fatigue crack propagation tests were performed in such a way that fatigue loading was parallel to the weld line while crack propagation was perpendicular to the weld line. Single overload was applied when fatigue crack tip was arrived near the weld line. The distances between the crack tip and the weld line at which a single overload was applied were 6, 4 and 2mm. The effect of specimen thickness and overload ratio on the fatigue behavior was determined. The plastic zone size of crack tip due to the single overload was determined from the finite element analysis. For investigating fatigue crack growth behavior, we used different thickness specimen 0.9mm and 2.0mm, and variable overload ratio applied fatigue crack propagation test. Also we used finite element analysis for investigating the plastic zone size of crack tip when single overload applied

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.481-485
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• 1997

6063-T5 alloys are tested in laboratory air, water and 3% NaCl solution to investigate the effects of corrosive environment on the retardation behavior through single overload fatigue test. Also, the fatigue crack propagation and the crack closure behavior are studied. The results obtained in this experimental study are summarized as follows: 1) Behaviors of fatigue crack growth retardation are observed in water and 3% NaCl solution as they do in air. The number of delay cycles and the size of affected region by single overload decrease greatly in water and 3% NaCl compared with those in air. 2) In fractographic results, the overload marking by single overload appear remarkably in air, but indistinctly in water and 3% NaCl solution. 3) The effect of crack closure on crack propagation is most remarkable in the beginning of crack propagation. With crack propagation, the crack closure level and its effect decrease greatly.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.928-932
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• 1996

Single overload fatigue tests with overload sizes ranging from 50% and 100% have been performed to investing ate the fatigue crack growth retardation behavior. A modified and experimental method of Willenborg's model for prediction of crack growth retardation behavior has been developed, based on evaluations of equivalent plastic zone size (EPZS) changing its size along the overload plastic zone boundary. The minimum crack growth rates of each overload size are linearly decreased with overload size increasing, but fatigue lives extended by single overload are increasing much more unlike the crack growth rates. Comparisons of crack growth behavior predicted by EPZS model and Willenborg model have shown that the EPZS model accounts for overload effects better than Willenborg model. These effects include delayed retardation, large retardation region, minimum crack growth rate, and the increase rate of crack growth rate in the region crack growth rate recovered.

• Journal of the Korean Society of Safety
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• v.12 no.3
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• pp.38-44
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• 1997

6063-T5 alloys are tested in laboratory air, water and 3% NaCl solution to investigate the effects of corrosive environment on the retardation behavior through single overload fatigue test. Also, the fatigue crack propagation and the crack closure behavior are studied. The results obtained in this experimental study are summarized as follows. 1) Behaviors of fatigue crack growth retardation are observed in water and 3% NaCl solution as they do in air. The number of delay cycles and the size of affected region by single overload decrease greatly in water and 3% NaCl compared with those in air. 2) In fractographic results, the overload marking by single overload appear remarkably in air, but indistinctly in water and 3% NaCl solution. 3) The effect of crack closure on crack propagation is most remarkable in the beginning of crack propagation. With crack propagation, the crack closure level and its effect decrease greatly.

• Journal of Ocean Engineering and Technology
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• v.7 no.2
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• pp.173-181
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• 1993

This work has been investigated the ralationship between single surface crack length and crack depth have influence on the fatigue life. The simulation based on experimental results of 2.25 Cr-1Mo steel at various crack configuration ratios has enabled successful prediction of fatigue life at room temperature. The effect of crack depth should be considered for predicting fatigue crack growth rates as well as that of surface crack length. It is also shwn that the crack growth mechanisms are in good agreement with expreimental data according to the interaction of crack length and crack depth.

• International Journal of Precision Engineering and Manufacturing
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• v.2 no.3
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• pp.19-26
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• 2001

In order to investigate the effect of single tensile overload on the short crack growth behavior under the out-of-plane cyclic bending moment, crack opening stresses were continuously measured by an elastic compliance method using strain gages. The characteristics of short crack growth after the single tensile overload are analyzed by the effective stress range ratio. Futhermore, the investigation was carried out with respect to various fatigue crack growth behaviors such as the plastic zone size effect on crack retardation, the retarded crack length and the number of cycles.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.6
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• pp.109-116
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• 2004

In this study, when variable-amplitude load with various applying mode acts on the pre-crack tip, we examined how fatigue cracks behave. Hence aspects of the deformation caused by changing the applying mode of single overload and propagation behavior of fatigue crack were experimentally examined: What kinds of the deformation would be formed at pre-crack and its tip\ulcorner What aspects of the residual plastic deformation field would be formed in front of a crack\ulcorner How aspects of the plastic zone could be evaluated\ulcorner As applying mode of single overloading changes, the deformation caused by tensile and shear loading variously showed in each applying mode. The different aspects of deformation make influence on propagation behavior of cracks under constant-amplitude fatigue loading after overloading with various modes. We tried to examine the relationship between aspects of deformation and fatigue behavior by comparing the observed deformation at crack and crack propagation behavior obtained from fatigue tests.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.119-124
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• 2003

In this study, retardation behavior of fatigue crack under single overloading of the mixed mode I+II state was experimentally investigated. To produce single overload in the mixed mode I+II state, the compact tension shear (CTS) specimen and loading device were used. The propagation tests for fatigue crack were performed under mode I loading overloading afterwards. We examined the observed deformation aspects, variation of fatigue life and crack propagation rate, and the aspects of retardation behavior from tests. The retardation effect of mixed-mode single overload on fatigue crack propagation behavior was smaller than that of mode I single overload. It has been confirmed that the retardation behavior did not immediately appear and the retardation length was short when the component of mixed-mode overload was changed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1508-1512
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• 2003

In this study, retardation behavior of fatigue crack under single overloading of the mixed mode state was experimentally investigated. To produce single overload in the mixed mode I+II state, the compact tension shear (CTS) specimen and loading device were used. The propagation tests for fatigue crack were performed under mode I and mixed-mode loading overloading afterwards. We examined the observed deformation aspects, the variation of fatigue life and crack propagation rate, and the aspects of retardation behavior from tests. The retardation effect of mixed-mode single overload on fatigue crack propagation behavior was smaller than that of mode I single overload. Also the loading modes of variable and constant amplitude loads have influence on the retardation behavior of fatigue cracks.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.6
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• pp.159-166
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• 1998

The problem of interface crack in the bonded structures has received a great deal of attention in recent years. In this paper the aluminum bonded single lap-joint containing the interface edge crack is investigated. The tensile load and the average shear stress of the adhesive joints which have different crack length are obtained from the static tensile tests. The critical value of crack length to provoke the interface fracture is determined to a/L=0.4, where a is the interface crack length and L is the adhesive lap-length. The fracture mechanical parameters are introduced to confirm the existence of the critical crack length. The compliance and the stress intensity factors are calculated using the displacement and the stress near the interface crack tip by the boundary element method. These numerical results support the experimental results that the critical value of a/L is 0.4. It is known that the compliance and the stress intensity factors are the efficient parameters to estimate the bonded single lap-joint containing the interface edge crack.