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A Weight-reduction Design Method by Underframe Material Substitution in a Box-type Bodyshell with Cut-outs (Cut-out이 있는 Box형 차체의 하부구조 소재대체 경량화 설계 방법)

  • Cho, Jeonggil;Koo, Jeongseo;Jung, Hyunseung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.45-54
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    • 2013
  • In this paper, a theoretical weight-reduction method was suggested to substitute an underframe material of a box-type bodyshell having cut-outs with an alternative light-weight material. To utilize the material substitution method previously developed for a box-type hybrid bodyshell not having cut-outs, we derived a box-type baseline model without cut-outs which is similar to the stiffness condition of a box-type bodyshell having cut-outs. To do this, the thicknesses of roof and walls of the baseline model were determined such that the deflection of the baseline model under a distributed vertical load condition is equal to the sum of the theoretical section deflections of the original box model with cut-outs. Next, to derive a hybrid bodyshell by under-frame material substitution, the material substitution method for a box-type hybrid bodyshell without cut-outs was applied to the box-type baseline model. Finally, we compared the FE simulation results of the derived hybrid bodyshells having cut-outs for various materials with the theoretical results of the suggested method, and we obtained their good correlations.

Degradation Evaluation of High Pressure Reactor Vessel in field Using Electrical Resistivity Method (전기비저항법을 이용한 고압반응기 열화도 현장평가)

  • Park, Jong-Seo;Baek, Un-Bong;Nahm, Seung-Hoon;Han, Sang-In
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.5
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    • pp.377-383
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    • 2005
  • Because explosive fluid is used at high temperature or under high pressure in petrochemistry and refined oil equipment, the interest about safety of equipments is intensive. Specially, the safety of high pressure reactor vessel is required among them. The material selected in this study is 2.25Cr-1Mo steel that is widely used for high pressure reactor vessel material of petrochemical plant. Eight kinds of artificially aged specimens were prepared by differing from aging periods under three different temperatures. The material was iso-thermally heat treated at higher temperatures than $391^{\circ}C$ that is the operating temperature of high pressure reactor vessel. Vickers hardness properties and electrical resistivity properties about artificially aged material as well as un-aged material were measured, and master curves were made out from the correlation with larson-Miller parameter. And electrical resistivity properties as well as Victors hardness properties measured at high pressure reactor vessel of the field were compared with master curves made out in a laboratory. Degradation evaluation possibility in the field of high pressure reactor vessel by using electrical resistivity method was examined. Electrical resistivity property measured in the field is similar with that of artificially aged material in similar aging level.

Material Characteristics and Clay Source Interpretation of the Ancient Ceramic Artifacts from the Wonsinheungdong Site in Daejeon, Korea (대전 원신흥동 유적 출토 고대 세라믹 유물의 재료학적 특성과 원료의 산지해석)

  • Kim, Ran-Hee;Jung, Hae-Sun;Jung, Sang-Hoon;Lee, Chan-Hee
    • Journal of Conservation Science
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    • v.27 no.2
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    • pp.163-179
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    • 2011
  • This study was to identify the material characteristics and provenance of the crucibles, potteries and roof tiles from the Wonsinheungdong site in Daejeon, Korea. Similar mineral composition of each samples showed by microscopic observation and X-ray diffraction analysis. However, wall thickness and mineral characterization of each ceramic artifacts are quite different. The pottery is characterized by thin wall with 0.5 to 0.7 cm and fine grained clay matrix. While the crucible and roof tile has thick wall with 1.3 to 2.5 cm, poorly sorted texture of many quarz, orthoclase and plagioclase whithin ceramic fabric. And large elonagated voids formed by hydrocarbone of straw during the firing and loose matrix obseved in crucible. All ceramic samples and ground soil of the site show similar mineralogical characteristics geochemical behavior and clay-mineralization degree. This indicates making that the soil is probable to be a raw material of all ceramic from the Wonsinheungdong site. Also, firing temperature of most ceramic artifacts are estimated as 850 of all ceramic from the Wonsinheungdong site. Also, firing temperature of most ceramic artifacts are estimated as 850 to $950^{\circ}C$ but hardest pottery fired high temperature between 1,050 to $1,150^{\circ}C$. The vitreous molten materials interpreted in slag included segregation of copper and tin. But it can not exclude the possibility that the glass molten material because observed reddish and greenish vitreous fine structure under microscopic.

Comparative Evaluation on Collision and Particle Separation Efficiency between CO2 Bubbles and Air Bubbles Using Contact Zone Model of Flotation Process (부상분리 공정의 접촉영역 모델을 이용한 이산화탄소와 공기 기포의 충돌 및 입자 분리효율 비교 평가)

  • Yang, Jong-Won;Choi, Yong-Ho;Chae, In-Seok;Kim, Mi-Sug;Jeong, Yong-Hoon;Kim, Tae-Geum;Kwak, Dong-Heui
    • Journal of Korean Society on Water Environment
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    • v.35 no.1
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    • pp.64-71
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    • 2019
  • In recent years, carbon dioxide ($CO_2$) bubbles emerged as the most widely applied material with the recycling of sequestrated storage to decrease global warming. Flotation using $CO_2$ as an alternative to air could be effective in overcoming the high power consumption in the dissolved air flotation (DAF) process. The comparison of DAF and DCF system indicated that, the carbon dioxide flotation (DCF) system with pressurized $CO_2$ only requires 1.5 ~ 2.0 atm, while the DAF system requires 3.0 ~ 6.0 atm. In a bid to understand the characteristics of particle separation, the single collector collision (SCC) model was used and a series of simulations were conducted to compare the differences of collision and flotation between $CO_2$ bubbles and air bubbles. In addition, laboratory experiments were sequentially done to verify the simulation results of the SCC model. Based on the simulation results, surfactant injection, which is known to decrease bubble size, cloud improved the collision efficiency of $CO_2$ bubbles similar to that of air bubbles. Furthermore, the results of the flotation experiments showed similar results with the simulation of the SCC model under anionic surfactant injection. The findings led us to conclude that $CO_2$ bubbles can be an alternative to air bubbles and a promising material as a collector to separate particles in the water and wastewater.

A Study on the Applicability of Copper Slag as Drainage Material (산업폐기물인 동슬래그의 배수재로서의 활용에 관한 연구)

  • Chun, Byung-Sik
    • Journal of the Korean GEO-environmental Society
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    • v.5 no.4
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    • pp.65-72
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    • 2004
  • Within a country, owing to the restriction of aggregate which have been supplied to construction sites, applicability of byproducts such as the copper slag is expected to be more reasonable. In this study, on the basis of characteristics, grain distribution and environmental stability of copper slag, its engineering application was estimated as the vertical and horizontal drainage material. As a results of laboratory tests, it was shown that the permeability of the copper slag was similar to that of sands under vertical drainage condition. In addition, the copper slag showed higher critical hydraulic gradient than that of sand under upward vertical flow state. The copper slag has potential safety against piping and it that the copper slag is suitable for drainage and filter material.

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The Chemical Properties and Particle Size Distribution of Tobacco Dust in Tobacco Process Line (담배 제조공정중 발생하는 이분의 화학적 특성과 입자크기 분포)

  • Kim Sam-Kon;Han Young-Rim;Kim Kun-Soo;Ra Do-Young
    • Journal of the Korean Society of Tobacco Science
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    • v.26 no.2 s.52
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    • pp.126-134
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    • 2004
  • Tobacco dust samples were collected for two times in primary and secondary process at 4 cigarette manufacturing factories(Shintanzin, Youngju, Wonju, Kwangju) and analyzed to evaluate usage as a raw material in production of reconstituted tobacco. The chemical constituents and HWS of tobacco dust were analyzed. Tobacco dust samples were partitioned by particle size using a series of screens ranging from 20 to 200 mesh. The amount of material retained in each fraction was quantified and sand content was also determined. Appreciable average amounts$(40-65\%)$ material at 4 locations were found to be larger than 60 mesh. Although the amount of material in each fraction increased to a maximum at 100 mesh and then decreased, the $\%$ sand continually increased with decreasing particle size. The chemical constituents and HWS content of tobacco dust have similar values in secondary process of 4 cigarette manufacturing factories but the those of primary process have different values according to the site of occurrence and manufacturing factories.

A Study on Mixing Expression Methods of Finish Materials for Visual Differentiation in Housing Space (주거공간의 시각적 차별화를 위한 마감재 혼합적 표현방법 연구)

  • Seo, Ji-Eun
    • Korean Institute of Interior Design Journal
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    • v.20 no.2
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    • pp.147-155
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    • 2011
  • The purpose of this study is to grope for plan methods through analyzing preferences on expression methods of materials for visual differentiation in hosing space. The results are as follows : First, we could know that finish material is the important element to make differential design in housing space. It is a effective method to use the color and material of finish materials. Second, we could find they preferred woods in materials and Y color, N9.5, bright and light in colors through grasping preference about types in material elements. The preferred texture is soft and the preferred patterns are solid and geometry. Third, it is a good method to mix materials which give us different season feeling, and to mix colors which are different tones to lead the differential design by materials in housing space. In case texture and patterns, what we mix similar things is the effective method. Fourth, preference of the expression method is manifested differently depending on the selected elements. so when we plan the housing, we have to consider that. lastly, I think this study will be a basic data on a study to differentiate the design of the residential space.

Tribological Properties of Hybrid Friction Materials: Combining Low-steel and Non-steel Friction Materials (금속계와 유기계 마찰재의 분포에 따른 하이브리드 마찰재의 마찰 특성)

  • Kim, JinWoo;Jang, Ho
    • Tribology and Lubricants
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    • v.28 no.3
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    • pp.117-123
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    • 2012
  • Tribological properties of hybrid type friction materials were studied. Hybrid friction materials were produced by combining non-steel(NS) and low-steel(LS) type friction materials. The emphasis of the investigation was given to possible synergistic effects from the two different friction materials, in terms of friction stability at high temperatures and the amplitude of friction oscillation, also known as stick-slip at low sliding speeds. The high temperature friction test results showed that the friction effectiveness of the hybrid friction material was well sustained compared to LS and NS friction materials. Wear resistance of the hybrid type was similar to LS friction materials. Examination of the rubbing surfaces after tests revealed that the friction characteristics of the hybrid friction material were attributed to the wear debris produced from low-steel friction materials, which were migrated to the surface of the non-steel friction material, forming new contact plateaus. The stick-slip amplitude and its frequency were pronounced when non-steel friction material was tested, while hybrid and low-steel types showed relatively small stick-slip amplitudes. These results suggest possible improvement of tribological properties by designing a hybrid composite of low-steel and non-steel friction materials.

Flow Properties of Water Additive Corn-Cob-Mix for Handling by Pump (수분(水分)첨가된 옥수수(Corn-Cob-Mix)의 펌프 운송(運送) 시(時)의 유체성질(流體性質) 구명(究明))

  • Oh, I.H.;Heege, H.J.
    • Journal of Biosystems Engineering
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    • v.14 no.1
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    • pp.33-40
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    • 1989
  • The flow properties of water added com-cob-mix(CCM) were studied in order to provide basic information for designing its pumping system. For the study, a model system similar to actual situation was constructed. From the experiment, it can be concluded that the flow properties of the water added CCM has close relationship with its moisture content as follows; 1. The pressure drop caused by friction was very low when the moisture content of water added CCM was more than 70%. However, when the moisture content of the material is about 60%, the pressure drop increases up to 10 kPa/m at low pumping speed, and 20 kPa/m at high pumping speed, respectively. 2. The water added CCM having about 65% moisture content showed pseudo-plastic flow characteristics. 3. As the moisture content of the material decreases, the shear stress increases more rapidly than the shear rate does. Finally, below approximately 60% moisture, the shear stress becomes a linear relationship with the shear rate. 4. It was possible to pump the material having the moisture content down to 58% through a pipe having 80 mm diameter by a pump operating at 234 rpm. However, by either increasing the diameter of the pipe or decreasing the pumping speed, it can be possible to pump the material having lower moisture content than 55%.

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Effect of Slab-base Friction on Response of JCP Slab with Different Material and Geometric Properties

  • Sun, Ren-Juan;Lim, Jin-Sun;Jeong, Jin-Hoon
    • Journal of the Korean Society of Hazard Mitigation
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    • v.7 no.5
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    • pp.99-110
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    • 2007
  • A single slab concrete pavement has been modeled and analyzed by ABAQUS program. The stress and displacement of the JCP slab under traffic load with frictionless contact interaction between slab and base calculated by ABAQUS program have been compared with the results obtained by KENSLABS program. The results of the stresses of the two modeling show similar tendency and the difference of the two modeling is very small however the results of the displacement of the two modeling show some dissimilarity. In order to analyze the effects of material and geometric properties on the responses of slab, some varying parameters were chosen as input for the modeling. The changing parameters include the thickness and elastic modulus of the concrete slab, the thickness and elastic modulus of base and the elastic modulus of the subgrade. The contact interaction between the slab and base layer had been also studied and different friction coefficient 0, 2.5, 6.6, 7.5, 8.9 had been used to simulate the different friction interface condition. The results of the analysis showed that the responses of the concrete slab vary with the material and geometric properties of the pavement structure and the slab-base friction condition.