• 한국응용과학기술학회지
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• 제33권4호
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• pp.802-812
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• 2016

실리콘 폼은 고성능 가스켓, 열 차폐, 진동 마운트 및 Enter 키 패드로 많은 산업 분야에서 난연성 소재로서 매우 유용하다. 실리콘 발포체는 실온에서 백금 촉매 및 무기필러 존재하에서 비닐기를 함유한 폴리실록산 (V-silicone) 및 수산기를 함유한 폴리실록산 (OH-silicone)과 하이드라이드를 함유한 폴리실록산 (H-silicone)의 수소와의 수소축합반응의해 가교와 발포를 동시에 일으켜 제조하였다. 이러한 방법은 종래의 발포와 경화를 각각 실시한 공정보다 매우 편리한 방법이다. 이 실험에 사용 된 기능성 실리콘수지들은 1.0 meq/g의 vinyl기를 가진 점도 20 Pa-s의 V-silicone과 0.4 meq/g의 수산기를 가진 점도 50 Pa-s의 OH-silicone 및 7.5 meq/g의 하이드라이드기를 함유한 점도 0.06 Pa.s.의 H-silicone으로 구성되어 있다. 본 연구에서는 실리콘의 종류 및 함량, 촉매, 충전제 등의 변화에 따른 실리콘수지 발포체의 구조 및 기계적 특성에 미치는 영향을 연구하였다. 백금 촉매는 실리콘 수지에 대하여 0.5 wt%이면 충분하였다. 낮은 점도의 OH-silicone의 첨가는 초기 발포 속도를 높이며 발포체 밀도는 감소시키지만, 낮은 점도의 V-silicone의 첨가는, 인장 강도뿐만 아니라 신율도 감소시킨다. SF-3 조건에서 얻은 실리콘수지 발포체의 밀도, 인장강도 및 신율을 각각 $0.58g/cm^3$, $3.51kg_f/cm^2$ 및 176 %를 얻을 수 있었다. 본 발포 시스템에서의 알루미나 충전재 역시 실리콘수지 발포체의 기계적 특성을 향상시키는 중요한 역할을 하였다.

• 한국염색가공학회지
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• 제5권2호
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• pp.125-133
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• 1993

This study was to investigate the application of foam finishing technology (FFT) for the silicone finishing of cotton fabrics and the tluorochemical finishing of polyester fabrics. The repellency properties, soil resistance properties and selected physical properties were demonstrated and compared the foam finishing with the conventional padding application. Amino-funetional silicone prorided better durability than epoxy-functional silicone and conventional reactive silicone after three launderings. Foam finishing fabrics improved stiffness but showed lower or equivalent water and oil repellency properties, soil resistance properties, tearing strength and abrasion resistance than those of the fabrics treated by conventional padding process. But, it was evident that the foam application of silicone and fluorochemical finishes to the fabrics were feasible.

• 한국생산제조학회지
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• 제23권1호
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• pp.32-37
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• 2014

Open-cell silicon foam is difficult to cut using conventional machining processes because of its low stiffness. That is, open-cell silicon foam is easily pressed down when the tool is engaged, which makes it difficult to remove the material in the form of chip. This study proposes an advanced method of machining open-cell silicon foam by freezing the material using liquid nitrogen. Furthermore, the machining conditions are optimized to maximize the efficiency of material removal and minimize the usage of liquid nitrogen by conducting experiments under various machining conditions. The results show that open-cell silicone foam products with free surface can be successfully machined by employing the proposed method.

• Elastomers and Composites
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• 제55권4호
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• pp.300-305
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• 2020

In recent times, polymeric foams have been popularly used in various applications. To meet the demand for these applications, polymer foams with excellent mechanical and thermal properties are required. In particular, silicone foam has gained significant attention owing to its superior thermal properties and low density. In this study, the mechanical and thermal properties of silicone foams filled with wollastonite were investigated. A maximum tensile strength of 98.3 kPa was obtained by adding 15 phr of wollastonite. The specific gravity did not exhibit a marked difference up to 10 phr, but it increased substantially above 15 phr wollastonite. Thermogravimetric analysis indicated that adding wollastonite to the silicone foam increased both the amount of residue and the thermal decomposition temperature. The morphologies of the silicone foams filled with wollastonite were observed by scanning electron microscopy.

• 한국구조물진단유지관리공학회 논문집
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• 제20권2호
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• pp.60-66
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• 2016

본 연구는 실리콘계 정포제의 특성에 따른 폴리우레탄 폼 지수제의 cell 구조와 흡수량 변화를 알아보기 위하여 6종의 정포제를 사용하여 폴리우레탄 폼 지수제를 제조하여 FE-SEM으로 분석한 결과 실리콘 정포제의 실록산 주사슬 말단에 PO n개가 결합되어 있는 DC-193, DC-2585, DC-5125, DC-198의 cell 구조는 close cell로 확인이 되었고, 실리콘 정포제의 실록산 주사슬 말단에 EO n개가 결합 되어 있는 DC-5043과 DC-5598은 open cell 구조로 나타났다. 또한 cell 구조 변화에 따른 흡수량 에서는 close cell의 크기가 가장 세밀하고 균일한 DC-193의 흡수량이 가장 적게 나타나 내수성이 가장 우수한 것으로 나타났으며 open cell의 크기가 가장 크게 형성된 DC-5043의 흡수량이 가장 많은 것으로 나타났다. 이들의 방수성능을 콘크리트 구조물을 모사하여 시험한 결과 누수가 없음을 확인하였다.

• 한국응용과학기술학회지
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• 제27권3호
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• pp.223-232
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• 2010

The effects of HLB value of nonionic mixed surfactants on the stability and antifoaming ability for silicon oil type emulsions were studied. To obtain a stable silicone emulsions, a higher HLB values and higher content of surfactants were preferred. To obtain a good antifoaming ability, however, a lower HLB value (more hydrophobic) and a lower content of the surfactants were preferred. It was observed, at lower HLB values(8 or 9), that the silicone oil drops were spreaded on the foam surface and effectively reduced the surface tension. And the spreading phenomena presumably acted as an antifoaming mechanism. Therefore, a higher hydrophobicity of the silicone oil emulsion resulted in a higher ability of antifoaming action.

• 한국응용과학기술학회지
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• 제22권4호
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• pp.355-361
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• 2005

The physical characteristics of polyurethane were examined by SEM, FT-IR tensile strength and mole % [NCO/OH]. Growing concerns in the environment-friendly architecture and public works have led to the development of solvent-free formulations that can be cured and foamed in air. Compared with general packing materials, this resin is much stronger in intensity and much longer in durability. Polyurethane foam resins were mainly composed of polyol, MDI, silicone surfactant, fillers, catalyst and blowing agent. The rigid foam of polyurethane in mechanical characteristics were due to chain extender and the increase of mole % [NCO/OH]. The change in the microstructure of polyurethane should be taken into account when considering the process of construction and durability through the polyurethane polymer resin in lots of industries.

• Macromolecular Research
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• 제17권1호
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• pp.44-50
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• 2009

Rigid polyurethane foams (PUF)s were synthesized with environmentally friendly blowing agents such as a cyclopentane/distilled water (10.0/1.0, pphp) mixture and distilled water only for four different silicone surfactants having different silicone/polyether ratios. An attempt was made to reduce the thermal conductivities of the PUF samples by varying the concentration and the silicone/polyether ratio of the various silicone surfactants. The scanning electron microscopy (SEM) results indicated an optimum concentration of the silicone surfactant of about 1.5 to 2.5 phpp for various surfactants to reduce the cell size and lower the thermal conductivity. The silicone surfactant having a higher silicone/polymer ratio showed a smaller cell size and, therefore, demonstrated the lower thermal conductivity of the PUF samples. From the relation between the thermal conductivity and the cell size of the PUF samples, the smaller cell size improved the thermal insulation property of the rigid PUF for both the PUF samples blown by the cyclopentane/distilled water (10.0/1.0, pphp) mixture and distilled water only. If the blowing agent is fixed, then the cell size is an important factor to decrease the thermal conductivity of the PUF samples. These results indicated that rigid PUF samples having lower thermal conductivity can be obtained by choosing a silicone surfactant containing a higher silicone/polyether ratio, as well as an optimum content of the surfactant.

• 한국응용과학기술학회지
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• 제25권2호
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• pp.115-122
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• 2008

The hydrosilylation is an addition reaction of Si-H bond to unsaturated double bonds, which provides a convenient mechanism to synthesize poly(dimethylsiloxane-co-methylsiloxane)copolymer having siloxy units in polymer backbone. In this study, Poly(dimethylsiloxane-co-methylsiloxane) copolymer was synthesized through the polymerization reaction of cyclopentasiloxane with poly(methyl-hydrogen) siloxane. Silicone-hydrogen functional group of the poly(dimethylsiloxane-co-methylsiloxane) copolymer was substituted to the alkyl groups by hydrosilylation. And their structure was analyzed with FT-IR, H-NMR and GPC instruments, respectively. Surface tension of the synthetic compounds is increased from 22dyne/cm to 25dyne/cm according to increase additional EO moles. The cmc which was evaluated by surface tension was ranged $10^{-5}$ to $10^{-4}mol/L$ and it was decreased according to increase of dimethyl siloxyl content. HLB number of these surfactants was evaluated 9.5 to 11.5 range. These silicone surfactants is applied to self-emulsifier defoamer and personal care products as surface tension depressant, emulsifier, foam control agent.

• 한국항공운항학회지
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• 제18권1호
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• pp.58-63
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• 2010

Introduction : Head trauma is the main cause of death in aircraft crash. In a Michigan study of structurally survivable, fatal accidents, 80% of the fatally injured had received head trauma. We tried to develop a new helmet for passengers, and perform its efficiency test. Methods : An aircraft helmet requires an excellent protection against head trauma, lightness, and small volumes. In addition, it must be wearable, fire resistant, and non toxic when it is burning. We developed two new helmets made from silicone foam which met all theses requirements. One was thin (2.5cm), and the other was thick (6.3cm). These looked like a motorcycle helmet and had only a soft silicone as liner material without an outer hard shell. Therefore we can carry them easily inside aircrafts. The standard test for helmet is Snell's drop test. It measures the impact acceleration of head shaped metal wearing helmet during we drop it at certain heights. Impact sites were total 5 sites (front, back, right, left and top) for each helmet. All these sites were impacted twice. Results : The thickness of impact sites varied from 2.5cm to 6.3cm. The impact acceleration of 2.5cm thickness site when it was dropped from 1.0 meter was 379g. But, that of 6.3cm thickness site when it was dropped from 1.5 meter was only 163g. Unfortunately, both helmets didn't meet the Snell Standard for motorcycle helmets. Discussion : If we add suitable outer hard shell, and change its thickness and design, the efficiency will be increased. A study indicated that helmet could reduce the risk of head trauma up to 85%. We made helmet for passengers in aircraft crash for the first time. If we improve its weak points, it will decrease the frequency of head trauma in aircraft craft.