• Title/Summary/Keyword: silica fume concrete

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Improvement of Physical Property of Autoclaved Light-Weight Concrete Using Admixtures and Chemical Reactants (혼화재 및 화학반응제를 혼입한 경량기포콘크리트의 물성 개선)

  • Song, Hun
    • Journal of The Korean Digital Architecture Interior Association
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    • v.12 no.4
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    • pp.87-95
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    • 2012
  • Autoclaved lightweight concrete (ALC), also known as autoclaved aerated concrete (AAC), is a lightweight, precast building material that simultaneously provides structure, insulation. ALC is a unique building material. Because of its cellular nature, it is lightweight, self-insulating, as well as sound and fireproof. ALC products include blocks, wall panels, floor and roof panels, and lintels. Recently, the use of ALC has became increasingly popular. However, ALC have high water absorption, low compressive strength and popout the origin of the low surface strength in its properties. Thus, this study is to improve the fundamental strength by controls of increasing of admixtures and chemical reactants. Admixtures make use of meta kaolin and silica fume, chemical reactants make use of sodium silicate and sodium hydroxide. From the test result, the ALC using admixtures and chemical reactants have a good fundamental properties compared with plain ALC. These good fundamental properties is caused by the admixtures and chemical reactants of ALC by the reason of the micro filling effect and chemical binding of C-S-H gel, tobermolite and quartz.

Applications and Analysis of Exterior Paints for the Curtain Wall Panel System based on the Autoclaved Lightweight Concrete(ALC) (경량기포콘크리트(ALC) 패널을 건축물 외장 커튼월에 적용을 위한 도료의 기초적 연구)

  • Lee, Yong-Soo;La, Hyun-Ju
    • Journal of The Korean Digital Architecture Interior Association
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    • v.12 no.3
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    • pp.59-66
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    • 2012
  • Autoclaved Lightweight Concrete(ALC) features such as a high performance insulation, the fire resistance, the advantage of easy handing construction, and lightweight panels applied the curtain wall system. ALC materials are certified as non-toxic environmental and eco-friendly productions. But ALC external panels mixed with blast furnace slag pounder and silica fume have to be coated with a stucco compound or plaster because of resisting the ambient environment. This study is that mixing tests to evaluate a performance analysis of exterior paints to be make-up pigments(organic or inorganic) coated with panel surface. Testing compared by KS F 2476; flow test, KS F 2426; compression strength test, KS F 2762; bond strength test. In results, the case of the inorganic binder, ratio of alumina cement : anhydrite is 90:10 to 80:20 at the highest level of intensity. In the case of the organic binder, adhesive strength rating at surface of ALC, the pullout strength is below 0.5 $N/mm^2$ but the normal concrete is over 2.0$N/mm^2$. A contents ratio of EVA resin is more than 3% and then bond strength is effectively.

Strength Characteristics on High Strength Concrete against Sulfate Attack (황산염의 침해를 받는 고강도 콘크리트의 강도특성과 물성변화)

  • Park, Young-Shik;Suh, Jin-Kook;Lee, Jae-Hoon;Shin, Young-Shik
    • Magazine of the Korea Concrete Institute
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    • v.10 no.5
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    • pp.117-128
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    • 1998
  • 화학적으로 유해한 환경에 놓인 콘크리트 구조물은 필연적으로 그 기능이 악화되므로 혼화재를 포함한 고강도 콘크리트 또는 혼화재 그 자체가 화학물질에 오염된 환경하에서 어떤 변화를 일으키는가에 대한 연구의 필요성이 점점 증대되고 있다. 따라서 본 논문에서는 건설현장에서 가장 흔히 사용되는 보통강도 콘크리트와 실리카-흄을 포함한 포틀랜드시멘트 경화체인 고강도 콘크리트가 황산염의 침해를 받는 경우에 일어나는 강도특성과 물성변화를 조사하기 위하여 담수와 함께 황산나트륨, 황산마근네슘, 황산나트륨과 황산마그네슘의 혼합용액 등 여러종류의 황산염 용액에 실리카-흄을 사용한 고강도 콘크리트, 낮은 물-시멘트 비의 고강도 콘크리트, 보통강도의 콘크리트 등의 시험체들을 270일간 침지시켜 침지시간에 따른 압축강도 변화와 실리카-흄의 첨가량에 따른 압축강도 변화, 그리고 실리카-흄의 첨가량에 따른 선형팽창량 및 중량변화등에 관한 실험을 수행하였다. 이에 대한 실험결과를 토대로 실리카-흄을 사용한 고강도 콘크리트에 황산염이 미치는 영향을 분석하여 고강도 콘크리트의 실용성을 극대화하기 위한 방안에 대하여 고찰해보았다. 그 결과 실리카-흄을 포함한 고강도 콘크리트는 황산나트륨의 침해에 대해서는 강한 저항성을 나타내지만 황산마그네슘에 대해서는 심각한 침해를 일으키는 것으로 나타났으므로 황산마그네슘에 노출될 우려가 있는 콘크리트 구조물에 고강도를 발현하기 위하여 실리카-흄을 사용하는 것은 구조적으로 큰 문제가 발생할 것으로 사료된다.

Effect of medium coarse aggregate on fracture properties of ultra high strength concrete

  • Karthick, B.;Muthuraj, M.P.
    • Structural Engineering and Mechanics
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    • v.77 no.1
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    • pp.103-114
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    • 2021
  • Ultra high strength concrete (UHSC) originally proposed by Richards and Cheyrezy (1995) composed of cement, silica fume, quartz sand, quartz powder, steel fibers, superplasticizer etc. Later, other ingredients such as fly ash, GGBS, metakaoline, copper slag, fine aggregate of different sizes have been added to original UHSC. In the present investigation, the combined effect of coarse aggregate (6mm - 10mm) and steel fibers (0.50%, 1.0% and 1.5%) has been studied on UHSC mixes to evaluate mechanical and fracture properties. Compressive strength, split tensile strength and modulus of elasticity were determined for the three UHSC mixes. Size dependent fracture energy was evaluated by using RILEM work of fracture and size independent fracture energy was evaluated by using (i) RILEM work of fracture with tail correction to load - deflection plot (ii) boundary effect method. The constitutive relationship between the residual stress carrying capacity (σ) and the corresponding crack opening (w) has been constructed in an inverse manner based on the concept of a non-linear hinge from the load-crack mouth opening plots of notched three-point bend beams. It was found that (i) the size independent fracture energy obtained by using above two approaches yielded similar value and (ii) tensile stress increases with the increase of % of fibers. These two fracture properties will be very much useful for the analysis of cracked concrete structural components.

Flexural performance of RC beams incorporating Zinc-rich and epoxy bonding coating layers exposed to fire

  • Tobbala, Dina E.;Rashed, Ahmed S.;Tayeh, Bassam A.
    • Structural Engineering and Mechanics
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    • v.82 no.2
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    • pp.163-172
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    • 2022
  • Zinc-rich epoxy (ZRE) is used to overcome corrosion problems in reinforced concrete (RC) beams and coat steel rebars to protect them from humidity and chlorides. An extra coating layer of Sikadur-31 epoxy (SDE) is utilised to increase bond strength because the use of ZRE reduces the bond strength between concrete and steel rebars. However, the low melting point of SDE indicates that concrete specimens are vulnerable to fire. An experimental investigation on flexural performance of RC beams incorporating ZRE-SDE coating of steel rebars that were destroyed by fire is performed in this study. Twenty beams of five concrete mixes with different cementitious contents were tested to compare fire exposure for coated and uncoated rebars of the same beams at room temperature and determine the optimal cementitious content. Scanning electron microscopy (SEM) was also applied to investigate characteristics of fired mixture samples. Results showed that the use of SDE-ZRE at room temperature improves flexural strengths of the five mixes compared with uncoated rebars with percentages ranging from 8.5% to 12.3%. All beams with SDE-ZRE lost approximately 50% of their flexural strength due to firing. Moreover, the mix incorporating SF (silica fume) of 15% and cement content of 400 kg/m3 introduces optimum behaviour compared with other mixes. All results were supported and verified by the SEM analysis and compressive strength of cubic specimens of the same mixes.

Mix design and early-age mechanical properties of ultra-high performance concrete

  • Tang, Chao-Wei
    • Advances in concrete construction
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    • v.11 no.4
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    • pp.335-345
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    • 2021
  • It is known from the literature that there are relatively few studies on the engineering properties of ultra-high performance concrete (UHPC) in early age. In fact, in order to ensure the safety of UHPC during construction and sufficient durability and long-term performance, it is necessary to explore the early behavior of UHPC. The test parameters (test control factors) investigated included the percentage of cement replaced by silica fume (SF), the percentage of cement replaced by ultra-fine silica powder (SFP), the amount of steel fiber (volume percent), and the amount of polypropylene fiber (volume percentage). The engineering properties of UHPC in the fresh mixing stage and at the age of 7 days were investigated. These properties include freshly mixed properties (slump, slump flow, and unit weight) and hardened mechanical properties (compressive strength, elastic modulus, flexural strength, and splitting tensile strength). Moreover, the effects of the experimental factors on the performance of the tested UHPC were evaluated by range analysis and variance analysis. The experiment results showed that the compressive strength of the C8 mix at the age of 7 days was highest of 111.5 MPa, and the compressive strength of the C1 mix at the age of 28 days was the highest of 128.1 MPa. In addition, the 28-day compressive strength in each experimental group increased by 13%-34% compared to the 7-day compressive strength. In terms of hardened mechanical properties, the performance of each experimental group was superior to that of the control group (without fiber and without additional binder materials), with considerable improvement, and the experimental group did not produce explosive or brittle damage after the test. Further, the flexural test process found that all test specimens exhibited deflection-hardening behavior, resulting in continued to increase carrying capacity after the first crack.

Characteristics of Compressive Strength Development of High Strength Cement Composites Depending on Its Mix Design (고강도 시멘트 복합체의 배합조건에 따른 압축강도 발현 특성)

  • Jeong, Yeon-Ung;Oh, Sung-Woo;Cho, Young-Keun;Jung, Sang-Hwa;Kim, Joo-Hyung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.585-593
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    • 2021
  • This study investigates the compressive strength of high-strength cement composites with 64 mixture designs and 2 curing conditions. The cement composites were designed with varying water-to-binder ratios, silica fume content to cement, and binder content per unit volume of cement composite to explore compressive strength development depending on its mix design. An increase in the water-to-binder ratio decreased the compressive strength of the composites, having consistency with the trend in normal concrete. The compressive strength increased with ages at an ambient curing temperature, but it was not identified at high-temperature curing. The compressive strength development was negligible in case that silica fume content to OPC is 15%~25%, but a decrease in the con ten t below 15% reduced compressive stren gth. It was more obvious in the specimen of low water-to-binder ratio. The specimen with 840kg/m3 of binder content per unit volume had the highest compressive strength in this study, and the decrease in binder content reduced the compressive strength of high strength cement composites in low silica fume content.

Thermal and Mechanical Properties of Alumina Cementitious Composite Materials (알루미나 시멘트에 기반한 복합재료의 열역학적 특성)

  • Yang, In-Hwan;Lee, Jung-Hwan;Choi, Young-Cheol
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.3
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    • pp.199-205
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    • 2015
  • The mechanical and thermal properties of high temperature aluminate cementitious thermal storage materials were investigated in this paper. Alumina cement was used as basic binder and the effect of the replacement of fly ash, silica fume, calcium sulfo-aluminate and graphite for alumina cement was investigated. Experiments were performed to measure mechanical properties including compressive strength before and after thermal cycling, and split tensile strength, and to measure thermal properties including thermal conductivity and specific heat. Test results show that the residual compressive strengths of mixtures with alumina cement only, or alumina cement and silica fume were greater than those of the others. Additionally, the specific heat of mixture with graphite was largest in all the mixtures used in the study. The results of this study could be used to provide realistic information for material properties in thermal energy storage concrete in the future.

An Experimental Study on the Permeability Measurement and Development of Ultra Low Permeable Concrete (콘크리트의 투수성 측정 및 초저투수성 콘크리트의 개발 연구)

  • 오병환;정원기;차수원;장봉석
    • Magazine of the Korea Concrete Institute
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    • v.8 no.5
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    • pp.189-200
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    • 1996
  • The permeability of concrete influences the durability of concrete remarkably. The conventional test method for permeability is very difficult to apply to high strength concrete because of its very low permeability. The present study employs a resonable and realistic test method for permeability of concrete and proposes a very low permeability concrete. To this end, comprehensive tests have been conducted and major test variables include the types and amount of cement. the types and amount of admixtures, and the size of aggregates. The present test results indicate t h a t the permeability decrease with the increase of strength and that the concrete with certain mineral admixtures exhibits very low permeability. The permeability of those high performance concrete is about 1/100 of conventional normal concrete. The present study provides a firm base for the use of very low permeable and hence very durable concrete.

A Study on High Strength Concrete of Concrete Filled Steel Tube Column (CFT 기둥용 초고강도 충전콘크리트에 관한 연구)

  • Jung, Keun-Ho;Lim, Nam-Gi;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.4 no.1
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    • pp.127-132
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    • 2004
  • CFT(Concrete Filled Steel Tube) is a structure of circular or squared of steel column filled with concrete. The steel tube holds the concrete inside and that makes this structure to perform superior features on stiffness, proof stress, transformation, fire resistance and construction itself. In this study, by over the 800kgf/$\textrm{cm}^2$ of high strength concrete for CFT column, research has been done on the basic property of matter such as fluidity, resistance on segregation, compressive strength, setting icons of the concrete filled in the steel tube under conditions of standard weather. Physical properties of concrete for CFT that Concrete with silica fume, fly ash of air entraining and high-range water reducing agent, that used to CFT column research purpose to find the most ideal composition, which is achieved by the investigation in the concrete's property of matter like ability of Slump, Slump Flow, Air content, Bleeding, and Settlement. For this study, experiments which are bused on obtained the result through physical test are practiced, with all of the experiment, specimens only for control are produced in each method of curing and analyzed to relations with core strength in mock-up test. In mock-up test, the research is studied compactability of concrete filled in tube and degree of hydration hysteresis, as a basic reference for applying to field of CFT column which is used over 800kgf/$\textrm{cm}^2$ high strength concrete.