• Title/Summary/Keyword: silica fume concrete

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Examination on Application of High-Performance Concrete using Fine Fly Ash as Replacement Material of Silica Fume (고성능콘크리트의 제조에 사용되는 실리카 흄의 대체재로써 고분말 플라이애시의 적용성 검토)

  • Lee, Bum-Sik;Kim, Sang-Kyu;Kim, Sang-Youn;Choi, Sun-Mi;Lee, Gun-Su
    • Journal of the Korean Ceramic Society
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    • v.44 no.9
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    • pp.502-509
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    • 2007
  • This paper investigated how Fine Fly Ash (FFA) with $14,000\;cm^2/g$ of Fineness affects the micro structure and material properties of High-Performance Concrete (HPC) before and after hardening from Material Test of HPC and Cement Paste. FFA is applied as a substitute of Silica Fume which is used necessarily in producing HPC. As a Material Test results, 5% FFA series specimen shows the lower fluidity than SF series specimen. When, however, the Fluidity of 10% FFA series specimen is increased reversely to the similar value of SF series specimen. The Porosity of FFA series specimen of 3 day age is displayed to $21{\sim}24%$, which is higher than $19{\sim}20%$ porosity of SF series specimen, while that of 28 day age is reached to $8{\sim}9%$, which is improved compared with 10% fo SF series specimen. It can be thought that FFA has better influence on the porosity of HPC in case of long term age. The Compressive strength of FFA series specimen shows the similar result with the property of porosity. The compressive strength of 28 day age FFA series specimen is $98{\sim}106%$ of SF series specimen and 107% of plain specimen to reveal better strength development.

Mechanical, rheological, and durability analysis of self-consolidating concretes containing recycled aggregates

  • Hiwa Mollaei;Taleb Moradi Shaghaghi;Hasan Afshin;Reza Saleh Ahari;Seyed Saeed Mirrezaei
    • Structural Engineering and Mechanics
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    • v.88 no.2
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    • pp.141-157
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    • 2023
  • In the present paper, the effect of recycled aggregates on the rheological and mechanical properties of self-consolidating concrete is investigated experimentally and numerically. Hence, the specimen with two types of recycled aggregates, i.e., known and unknown resistance origins, are utilized for the studied specimens. The experiments in this study are designed using the Box-Behnken method, which is one of the response surface methods. Input variables in mixtures include silica fume in the range of 5-15% as a percentage substitute for cement weight and recycled coarse and fine aggregates in the range of 0-50% for both series of recycled materials as a substitute for natural materials. The studied responses are slump flow, V funnel, compressive strength, tensile strength, and durability. The results indicate that the increase in the amount of recycled aggregates reduces the rheological and mechanical properties of the mixtures, while silica fume effectively improves the mechanical properties. In addition, the results demonstrate that the fine recycled aggregates affect the total response of the concrete significantly. The results of tensile and compressive strengths indicate that the mixtures including 50% recycled materials with known resistance origin demonstrate better responses up to 8 and 10% compared to the materials with unknown resistance origins, respectively. Recycled materials with a specific resistance origin also show better results than recycled materials with an unknown resistance origin. Durability test results represent those concretes containing recycled coarse aggregates have lower strength compared to recycled fine aggregates. Also, a series of mathematical relationships for all the responses are presented using variance analysis to predict mixtures' rheological and mechanical properties.

Fundamental Properties and Hydration Characteristics of Mortar Based on MgO Added Industrial By-products (산업부산물을 첨가한 MgO 기반 모르타르의 기초물성 및 수화특성에 관한 연구)

  • Hong, Sung-Gul;Kim, Do-Young;Lee, Dong-Sik
    • Journal of the Korea Concrete Institute
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    • v.25 no.5
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    • pp.565-572
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    • 2013
  • Hydration and physical characteristics of chemically-bonded phosphate ceramic (CBPC) binder based on dead-burned Mg-O with six different blends are investigated for efficient repair construction material by retarding set phase with $H_3BO_3$. The test specimen of the blender with silica fume shows higher compressive strength after 75 days. The CBPC with silica fume results in higher modulus of rupture that others. The test specimens of CBPC eludes lower calcium ion than that of OPC (Ordinay Portland Cement). The X-ray diffraction pattern shows that hydration results in the formation of magnesium hydroxide, M-S-H gel and $MgCO_3$ for the specimen with silica fumes. Combination with calcium for MgO is not desirable due to no formation of chemical bond between two components. Based on the experimental program, the mixture of MgO and silica fume shows efficient performance in strength and durability.

Experimental Study on the Development and Evaluation of Lt.Wt.& High Strength Composites Utilizing By-Products and Calcium Silicates for Construction Materials(1) (산업부산물 및 규산칼슘계 재료를 이용한 건재용 경량.고강도 복합체의 개발.평가에 관한 실험적 연구(기 1))

  • 박승범
    • Magazine of the Korea Concrete Institute
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    • v.6 no.4
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    • pp.141-152
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    • 1994
  • The results of an experimental study on the development and the evaluation of lightweight and high strength composites utilizing by-products and calcium silicates for construction materials are presented in this paper. The composites using early strength portland cement, by-Products( f1y ash, silica fume), silica powder, quick lime, gypsum, A1 powder and fibers(PAN-derived CF, alkali-resistance GF) were prepared using various mixing conditions. As the test results show, PAN-derived CF and alkali-resistance GF were suitable for rein-forcing fiber of the composites. And the mechanical properties,such as compressive tensile flexural strength, and toughness of Lt. Wt. fiber reinforced calcium silicates cement comp-osites were improved by increasing the fly ash and silica fume contents, and fiber contents, especially by increasing fiber contents the toughness of the composites were remarkably in-creased. Also, compressive tensile flexural strength,and toughness of the composites rein-forcing PAN-derived CF were higher than those of the composites reinforcing alkali-resistance GF..

Properties of Ultra High Performance Fiber Reinforced Cementitious Composites Mixed with Limestone Powder (석회석 미분말을 혼입한 초고성능 섬유보강 시멘트복합재의 특성)

  • Han, Sang-Mook;Wu, Xiang-Guo
    • Journal of the Korean Society of Hazard Mitigation
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    • v.8 no.2
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    • pp.23-30
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    • 2008
  • UHPC has high performance, high strength and excellent mechanical properties. Moreover UHPC(Ultra High Performance Cementitious Composite) has advantage to reduce cross section under the same load compared with other kinds of concrete. But silica fume which is imported from foreign country has a abundant portion in UHPC mixture in comparison with normal concrete. This is one of the main reason to raise the construction cost. Superior mechanical properties of UHPC due to the optimum filling composition can be changed by replacing the very fine ingredient. The purpose of this research is to grasp the characteristic of UHPC which silica fume and silica flour is replaced with limestone powder. This experiment can be divided into three classes according to the kinds of replacement. The compressive strength and flow of all types were measured and microstructure and hydration phenomena for comparing RPC were analyzed by SEM, XRD, NMR method. As a result, the replacement can be considered to be effective by for the decrease of the UHPC structure construction cost and improvement of the fresh UHPC.

A Fundamental Study on the High Strength Concrete Using Silica Fume (실리카흄을 혼합(混合)한 콘크리트의 고강도화(高强度化)에 관한 기초적(基礎的) 연구(研究))

  • Moon, Han Young;Kim, Jin Chul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.12 no.4_1
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    • pp.33-41
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    • 1992
  • For the purpose of improving the strength of Concrete, Silica Fume which has $SiO_2$ content of 90% and average particle diameter of $0.2{\mu}m$ was substituted to some extent as a cementious material of concrete. By means of using high range water reducing admixture and reducing water-cementions material ratio, the high strength mortar and concrete which have compressive strength of $865kg/cm^2$, $725kg/cm^2$, respectively were acquired. But the fact that the slump loss according to elapsed time was high and the tensile strength and elastic modulus were not improved sufficiently was the problem to be solved.

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An empirical relationship for compressive strength of preplaced aggregate concrete with modified binder

  • Kunal Krishna Das;Eddie Siu-Shu Lam;Jeong Gook Jang
    • Computers and Concrete
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    • v.31 no.6
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    • pp.545-559
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    • 2023
  • In this study, an experimental investigation was conducted to assess the influence of ground granulated blast furnace slag (GGBS) and silica fume (SF) on the fresh and hardened properties of grout specimens and preplaced aggregate concrete (PAC). Grout proportions were optimized statistically using a factorial design and were applied to 10 mm and 20 mm coarse aggregates to produce PAC. The results demonstrate that GGBS has a more significant effect on the compressive strength of grout compared to SF, with a small increase or decrease in the GGBS content having a greater influence on the compressive strength of grout than SF. The water to binder ratio had the most significant effect on the compressive strength of PAC, followed by the coarse aggregate size and sand to binder ratio. An empirical relationship to predict the compressive strength of PAC was proposed through an experimentally derived factorial design along with a statistical analysis of collectively obtained data and a deep literature review. The results predicted by the empirical relationship were in good agreement with those of PAC produced for verification.

Fundamental Research on Reactivity of Silica Source in the Rapidly Cured Inorganic Micro-Defect-Free(MiDF) Concrete (촉진 양생한 무기계 MiDF 콘크리트에서 실리카질 원료의 반응성에 관한 기초 연구)

  • Choi, Hong-Beom;Kim, Jin-Man
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.2
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    • pp.166-173
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    • 2019
  • In this paper, the reaction properties of silica source in the accelerated curing conditions using autoclave and the fundamental properties of inorganic Micro Defect Free(MiDF) concrete using silica source are studied. Studies show that Si ions elution rate from silica source in autoclave curing is higher in amorphous source. In tap water conditions, solids which is source after autoclaved curing show a higher mass reduction in amorphous materials, which is attributed to the higher elution rate of ion. In $Ca(OH)_2$ solution conditions, amorphous materials show higher mass increase, due to increase in C-S-H minerals. From experiment for influence on the properties of MiDF concrete by using nano silica materials, the specimen with silica fume shows an increase in compressive strength and a decrease in absorption depending on replacement rate up to 5.5%, while nano silica with amorphous phase and high-fineness shows a decrease in compressive strength and decrease in the water absorption. The specimen with nano silica increases the pore below 10,000nm, but reduces pore between 10,000 and 100,000nm. The above results show that the porosity and absorption rate of MiDF concrete can be reduced by using amorphous nano-size silica. However, to reduce the pore of 50 to 10,000nm, better dispersion of nano material in the cement matrix will be necessary. We will focus on the this item in the next research.

Evaluation of the Mechanical Properties of Field-Cast Shotcrete and Long-Term Durability by Combined Deterioration Test (현장타설 숏크리트의 역학적 성능 평가 및 복합열화시험을 통한 장기내구성 평가)

  • Ma, Sang-Joon;Jang, Phil-Sung;Kim, Dong-Min;Choi, Jae-Seok
    • Journal of the Korea Concrete Institute
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    • v.19 no.1
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    • pp.47-56
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    • 2007
  • Recently, tunnels are increasingly constructed in this country with the increased construction of highways, high-speed railways and subways. Shotcrete is one of the major processes in the tunnel construction. Many problems, however, exist in the current shotcrete practice. The purpose of the study is, therefore, to explore the trobles in the current shotcreting practice, and to develop high-quality silica fume shotcrete. For the purpose of security a long-term durability of shotcrete, this study conducted combined deterioration tests. In this study, a combined deterioration test in consideration of a variety of deterioration factors were proceeded. Especially, micro-silica fume that was used frequently in overseas because of a outstanding strength-promotion effect was applied to combined deterioration test, and a long-term durability of shotcrete was investigated according to additions mixing. As a result of test, the shotcrete mixed Micro-silica fume showed a good deterioration quality compared with the other mixes. And is shows that the Micro-silica fume has an outstanding strength-promotion effect and is effective to secure a long-term durability of shotcrete by means of decreasing a deterioration caused by steel fiber mixed.