• Title/Summary/Keyword: signal process

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A Study on the Signal Process of Cutting Forces in Turing Process and it's Application (l) -Chip Form monitoring through the Signal Process using Cutting Forces- (선삭가공에 있어서 절삭저항의 신호처리와 그 응용에 관한 연구 (l) -절삭저항의 신호처리에 의한 Chip Form 감지-)

  • Kim, Do-Young;Nam, Gung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.4
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    • pp.61-70
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    • 1989
  • A new analytical method is proposed to monitor the chip form of cutting forces applying the techinque of signal process. Cutting experiments are carried out under various cutting conditons and cutting forces are measured in-processing through Tool Dynamometer. In this report, auto-correlation functions, frequency characteristics of dynamic force, high frequency distribution and Peak/RMS values are calculated from the measured cutting forces, and the concept of method is also discussed. The experimental results show that six types of the form of chips are possible to classify from the signal of cutting forces not related to cutting conditions.

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Wafer Dicing State Monitoring by Signal Processing (신호처리를 이용한 웨이퍼 다이싱 상태 모니터링)

  • 고경용;차영엽;최범식
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.70-75
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    • 2000
  • After the patterning and probe process of wafer have been achieved, the dicing process is necessary to separate chips from a wafer. The dicing process cuts a wafer to lengthwise and crosswise direction to make many chips by using narrow circular rotating diamond blade. But inferior goods are made under the influence of complex dicing environment such as blade, wafer, cutting water and cutting conditions. This paper describes a monitoring algorithm using feature extraction in order to find out an instant of vibration signal change when bad dicing appears. The algorithm is composed of two steps: feature extraction and decision. In the feature extraction, two features processed from vibration signal which is acquired by accelerometer attached on blade head are proposed. In the decision. a threshold method is adopted to classify the dicing process into normal and abnormal dicing. Experiment have been performed for GaAs semiconductor wafer. Based upon observation of the experimental results, the proposed scheme shown a good accuracy of classification performance by which the inferior goods decreased from 35.2% to 12.8%.

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A Study on the Detection and Diagnosis of the Abnormal Machining Process Using Current Signal (전류신호를 이용한 이상가공상태 검출ㆍ진단에 관한 연구)

  • 서한원;유기현;정진용;서남섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.212-216
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    • 1996
  • Recently, with the development of NC and CNC machine tools and the high labor wage, the cutting process requires the high speed and automatic system which uses industrial robots and the flexible manufacturing system(FMS) that combines several machine tools. In this system, the whole system can be influenced by just one of the machin tools. So it needs to detect a problem and to solve it immediately In in-process state. The monitoring system through measuring the motor current with current sensor has been attracting the attention of lots of researchers view of its low cost and flexibility. By using the pattern discriminant with the detected three-phase-current signal, that is, $I_{RMS}$, a system which can monitor and analyze abnormal machining process condition of the workpiece during the machining will be able to be developed in this research.h.

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A Study on Process Characterization based on Vibration Signals Transmitted to the Mold in the Press Molding Process (프레스성형공정에서 금형에 전달되는 진동 신호에 기반한 공정특성 분석에 대한 연구)

  • Junhan Lee;Jongsun Kim
    • Design & Manufacturing
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    • v.17 no.1
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    • pp.56-63
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    • 2023
  • In this study, the vibration signal of the mold was measured and analyzed to monitor the process information and characteristics during the press molding process. A necklace-type picture frame mold was used for press molding, and the vibration signal was measured by GY-61 acceleration sensor module attached to the surface of the upper (movable) mold base. The change of the vibration signal of the mold according to press speed was analyzed. As a result, the vibration signal had a large change at five sections: "Holder contact", "Punch contact and start of pressing", "End of pressing", "Mold open", and "Demolding". The time difference between "Punch contact and start of pressing" and "End of pressing" means the pressing time which is the actual time the material is molded under pressing pressure. The time intervals for each section, represented by the time interval between "Holder contact" and "Punch contact and start of pressing", can be used to compare and evaluate the press speed applied to the process. By comparing the vibration signals at 60 rpm and 90 rpm, the amplitude at the section of "Punch contact and start of pressing" increased as the press speed increased. This result means that as the press speed increases, more force and pressure is applied to the material. Also, the peak values of the other sections were found to increase as the press speed increased. It was found that the pressing time, the time interval between "Punch contact and start of pressing" and "End of pressing", decreases as the pressing speed increases. Similarly, press speed factor, the time interval between "Holder contact", and "Punch contact and start of pressing", is found to be shorter. Therefore, based on the result of this study, the pressing time, press speed, pressing(punching) pressure of each cycle can be monitored by measuring the vibration signal of the mold. Also, it was confirmed that the level and trend of process information and characterization can be evaluated as the change of the mold vibration during press molding.

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Switching performances of multivarite VSI chart for simultaneous monitoring correlation coefficients of related quality variables

  • Chang, Duk-Joon
    • Journal of the Korean Data and Information Science Society
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    • v.28 no.2
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    • pp.451-459
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    • 2017
  • There are many researches showing that when a process change has occurred, variable sampling intervals (VSI) control chart is better than the fixed sampling interval (FSI) control chart in terms of reducing the required time to signal. When the process engineers use VSI control procedure, frequent switching between different sampling intervals can be a complicating factor. However, average number of samples to signal (ANSS), which is the amount of required samples to signal, and average time to signal (ATS) do not provide any control statistics about switching performances of VSI charts. In this study, we evaluate numerical switching performances of multivariate VSI EWMA chart including average number of switches to signal (ANSW) and average switching rate (ASWR). In addition, numerical study has been carried out to examine how to improve the performance of considered chart with accumulate-combine approach under several different smoothing constant and sample size. In conclusion, process engineers, who want to manage the correlation coefficients of related quality variables, are recommended to make sample size as large and smoothing constant as small as possible under permission of process conditions.

A study on the ENG Signal Processing for Multichannel System (다중 채널을 갖는 근전도의 신호처리에 관한 연구 (I))

  • Kwon, J.W.;Jang, Y.G.;Jung, K.H.;Min, M.K.;Hong, S.H.
    • Proceedings of the KOSOMBE Conference
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    • v.1991 no.11
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    • pp.25-29
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    • 1991
  • In the field of prosthesis arm control, tile pattern classification of the EMG signal is a required basis process and also the estimation of force from col looted EMG data is another necessary duty. But unfortunately, what we've got is not real force but an EMG signal which contains the information of force. This is the reason why he estimate the force from the EMG data. In this paper, when we handle the EMG signal to estimate the force, spatial prewhitening process is applied from which the spatial correlation between the channels are removed. And after the orthogonal transformation, which is used in the force estimation process the transformed signal is inputed into the probabilistic model for pattern classification. To verify the different results of the multiple channels, SNR(signal to noire ratio) function is introduced.

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Development of Analysis Model for R&D Environment Change in Search of the Weak Signal (Weak Signal 탐색을 위한 연구개발 환경변화 분석모델 개발)

  • Hong, Sung-Wha;Kim, You-Eil;Bae, Kuk-Jin;Park, Young-Wook;Park, Jong-Kyu
    • Journal of Korea Technology Innovation Society
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    • v.12 no.1
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    • pp.189-211
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    • 2009
  • The importance of searching the weak signal has been increasingly recognized to cope with rapidly changing circumstances as an environmental analysis technique. This study proposed the NEST process for the searching for the weak signal. The NEST (New & Emerging Signals of Trends) is a micro environmental analysis process based on both quantitative and qualitative method. For this, the weak signal Searching Board is developed and traditional methods as global monitoring, trend analysis, brainstorming and delphi method are implemented to NEST. The NEST process is consists of three stage modules; the global monitoring stage in search of seeds information related to the environmental change, the weak signal analysis stage using the weak signal Tracking Board, and the delphi valuation stage for objectifying the final result. The NEST provides the weak signal of the promising technology which can bring new paradigm and the Up-Coming Trends which can lead new trend in the future. These outputs can be used to select promising technology from firm level to national level. The NEST system can be effectively operated as well as in small group so that small and medium innovative firms can develop and execute their own NEST process individually.

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Signal Recovery of the Corrupted Metal Impact Signal using the Adaptive Filtering in NPPs

  • Kim, Dai-Il;Shin, Won-Ky;Oh, Sung-Hun;Yun, Won-Young
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.10a
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    • pp.223-229
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    • 1995
  • Loose Par Monitoring System(LPMS) is one of the fundamental diagnostic tools installed in the nuclear power plants. In this paper, recovery process algorithm and model for the corrupted impact signal generated by loose parts is presented. The characteristics of this algorithm can obtain a proper burst signal even though background noise is considerably high level comparing with actual impact signal. To verify performance of the proposed algorithm, we evaluate mathematically signal-to-noise ratio of primary output and noise. The performance of this recovery process algorithm is shown through computer simulation.

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Functional Relation Between Signal Distortion and a Figure of Merit for Nonlinear Process in Dispersion-managed Optical Transmission

  • Kim, Sungman
    • Journal of the Optical Society of Korea
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    • v.16 no.2
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    • pp.95-100
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    • 2012
  • We show that the minimum EOP (eye-opening penalty) obtained by tunable dispersion compensation is a function of a figure of merit for a nonlinear process, $I_0L_{eff}$, where $I_0$ is the optical intensity and $L_{eff}$ is the effective length of the interaction region. Using this rule, we do not need to conduct nonlinear simulations in all the cases of signal power and transmission length to obtain the signal distortion in dispersion-managed optical transmission. Instead, we need to conduct a simulation in only one case of a signal power and find the functional relation, and then we can obtain the values of the signal distortion in other cases using the discovered functional relation. This technique can reduce the number of nonlinear simulations to less than 10%.

Characteristics of Partial Discharges Signals Utilizing Method of Wavelet Transform Denoising Process (웨이브렛 변환의 노이즈 제거기법에 의한 부분방전신호 특성)

  • 이현동;이광식
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.15 no.4
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    • pp.62-68
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    • 2001
  • In this paper, As the wavelet transform has the properties of multi-resolution analysis and time-frequency domain localization, application of wavelet transform is used at partial discharge(PD) signal detected by electrical detection method to extract PD signal's various frequency component and its time domain. therefore we can analyzed PD signal's time-frequency domain simultaneously. On the other hand, using wavelet transform denoising process, included noise signal in detected PD signal is well eliminated. we can propose the true shine of PD signal.

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