• Title/Summary/Keyword: shore hardness

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Effect of TESPT Silane Coupling Agent on Mechanical Properties of Precipitated Silica Filled NBR Compound for Oil Seal (TESPT 실란커플링제가 침전 실리카로 보강된 오일씰용 NBR복합소재의 기계적 물성에 미치는 영향)

  • Lee, Young-Seok;Hwang, Ki-Seob;Lee, Jong-Cheol;Kim, Tae-Geun;Ha, Ki-Ryong
    • Elastomers and Composites
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    • v.46 no.1
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    • pp.45-53
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    • 2011
  • The effect of the silane coupling agent, bis(triethoxysilypropyl)tetrasulfide (TESPT), on mechanical properties of a silica-filled NBR compound for oilseal was investigated. Curing behavior and crosslinking density of the compounds were measured using ODR (oscillating disk rheometer) and swelling ratio in toluene. UTM (universal testing machine) and shore A hardness tester were used in order to study the characteristics of mechanical properties of original vulcanizates and aged ones with heated air and ASTM No. 3. oil. Recovery of elasticity which influences the performance and service life of oilseal was investigated by giving bending deformation to vulcanizates in aging condition. After bending aging test, recovery distance was measured and calculated angle of recovery from it. TR (temperature retraction) test was performed on these vulcanizates to determine the low temperature recovery behavior. Wear resistance was measured by Taber type abrasion tester. In addition, SEM was used to characterize the morphology of the worn surface of vulcanizates. The result showed that addition of TESPT into silica-filled compound improves not only compound flow-ability, interaction between NBR and silica and crosslinking density, but also hardness, 100% modulus, recovery of elasticity, wear resistance, heat resistance and ASTM No.3 oil resistance of vulcanizates.

Weathering of Rock Specimens Exposed to Recurrent Freezing and Thawing Cycles (동결-융해 풍화에 의한 암석 물성 변화 양상과 추정에 관한 연구)

  • Ryu, Sung-Hoon;Song, Jae-Joon
    • Tunnel and Underground Space
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    • v.22 no.4
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    • pp.276-283
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    • 2012
  • Changes in rock properties due to freezing and thawing cycles ranging from $-20^{\circ}C$ to $10^{\circ}C$ were checked for the typical Korean rocks: granite (weathered), limestone, sandstone, tuff, shale and basalt. The porosity, seismic velocity, shore hardness and specific gravity were measured every 10 cycles for each type of rock up to 40 cycles. The specific gravity was rarely changed. Granite (w), shale and basalt decreased gradually in their shore hardness and seismic velocity values, these values for limestone, sandstone and tuff changed only a very little. The porosity increased in the granite (w), shale and basalt, whereas in the others it did not change. Due to the low tensile strength with high porosity, granite (w), shale and basalt were susceptible to the F-T cycles. A linear regression equation was calculated based on the experiment results according to properties and types of rock. The relationship between the freeze-thaw sensitivity (=initial porosity/initial tensile strength) and the coefficients of the regression equation was examined. With additional experimental data, the coefficients of the regression equation can be estimated using the F-T sensitivity. This makes it possible to predict the properties of rock as affected by freeze-thaw weathering by only measuring the initial properties without knowledge of the regression equation coefficients for each type of rock.

Fabrication and Mechanical Properties of STS316L Porous Metal for Vacuum Injection Mold (진공사출금형용 STS316L 금속 다공체 제조 및 기계적 특성)

  • Kim, Se Hoon;Kim, Sang Min;Noh, Sang Ho;Kim, Jin Pyeong;Shin, Jae Hyuck;Sung, Si-Young;Jin, Jin Kwang;Kim, Taean
    • Journal of Powder Materials
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    • v.22 no.3
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    • pp.197-202
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    • 2015
  • In this study, porous stainless steel (STS316L) sintered body was fabricated by powder metallurgy method and its properties such as porosity, compressive yield strength, hardness, and permeability were evaluated. 67.5Fe-17Cr- 13Ni-2.5Mo (wt%) powder was produced by a water atomization. The atomized powder was classified into size with under $45{\mu}m$ and over $180{\mu}m$, and then they were compacted with various pressures and sintered at $1210^{\circ}C$ for 1 h in a vacuum atmosphere. The porosities of sintered bodies could be obtained in range of 20~53% by controlling the compaction pressure. Compressive yield strength and hardness were achieved up to 268 MPa and 94 Shore D, respectively. Air permeability was obtained up to $79l/min{\cdot}cm^2$. As a result, mechanical properties and air permeability of the optimized porous body having a porosity of 25~40% were very superior to that of Al alloy.

Determination of Rock Abrasiveness using Cerchar Abrasiveness Test (세르샤 마모시험을 통한 암석의 마모도 측정에 관한 연구)

  • Lee, Su-Deuk;Jung, Ho-Young;Jeon, Seok-Won
    • Tunnel and Underground Space
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    • v.22 no.4
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    • pp.284-295
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    • 2012
  • Abrasiveness of rock plays an important role on the wear of rock cutting tools. In this study, Cerchar abrasiveness tests were carried out to assess the abrasiveness of 19 different Korean rocks. Cerchar abrasiveness test is widely used to assess the abrasiveness of rock because of its simplicity and inexpensive cost. This study examines the relationship between Cerchar Abrasiveness Index (CAI) and mechanical properties (uniaxial compressive strength, Brazilian tensile strength, Young's modulus, Poisson's ratio, porosity, shore hardness of rock), and the effect of quartz content, equivalent quartz content, which was obtained from XRD analysis. As a result of test, CAI was more influenced by petrographical properties than by the bonding strength of the matrix material of rock. CAI prediction model which consisted of UCS and EQC was proposed. CAI decreased linearly with the hardness of the steel pin. Numerical analysis was performed using Autodyn-3D for simulating the Cerchar abrasiveness test. In the simulations, most of pin wear occurred during the initial scratching distance, and CAI increased with the increase of normal loading.

Development of Vegetable Soybeans Thresher (II) - Threshing and separating characteristic - (풋콩 탈협기 개발을 위한 기초 연구 (II) - 탈협 및 선별 특성 -)

  • Kim T H.;Lim H. K.;Lee J. T.
    • Journal of Biosystems Engineering
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    • v.29 no.5 s.106
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    • pp.433-440
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    • 2004
  • Worldwide consumption of vegetable soybean has been increasing recently, but in the process of vegetable soybean production, threshing and separation work accounts fur about $80\%$ of overall labor. Therefore, developing of the vegetable soybean thresher is necessary to reduce the cost of labor. The main objective of this study is to acquire the basic in-formations for design of the vegetable soybean thresher which is suitable for domestic circumstances. We made the experimental system to investigate the threshing and separating performance at the several speeds of threshing cylinder and separating blower according to the kinds of threshing tooth. The result are as follows; Threshing performance of vegetable soybean thresher was shown as the best in case the threshing tooth made of rubber which has the 80 of Shore hardness was used at the circumference speed of cylinder of 5.8$\~$8.1m/s. Also separating cleaning performance of vegetable soybean thresher was shown as the best at more than 1,300 rpm of blower speed and $60\~80\%$ of opening ratio of suction port.

Determination of Shock Absorption Performance and Shear Modulus of Rubbers by Drop Impact Test (낙하충격실험을 통한 고무의 충격흡수성능과 전단계수 평가)

  • Kang, Dong-Hwan;Seo, Mu-Yeol;Gimm, Hak-In;Kim, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.321-328
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    • 2009
  • Shock absorption performances of various rubbers were investigated by using drop impact test. Several types of rubber such as NR, NBR, EPDM, SR and PUR with three respective levels of shore hardness were used for the test. As in the cases, the absorbed impact energies in rubbers were measured under seven different loads against impact energy between 5-80J. The impact absorption efficiencies of the rubbers then were evaluated by means of both single impact energy condition and summation of all impact energy applied condition. As shown in the results, PUR and EPDM have better shock absorption performances than other rubbers. Further analysis was extended to determine a shear modulus of SR through the finite element implementation with Blatz-Ko model. As can be seen, relatively higher level of absorption energy results in a decreasing shear modulus.

Experimental Study on Process Design of Rubber Pad Bending (고무 패드 벤딩 공정설계에 관한 실험적 연구)

  • Kwon, Hyuck-Cheol;Im, Yong-Taek;Ji, Dong-Cheol;Rhee, Meung-Ho
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.407-412
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    • 2000
  • In this study, a research for process design in bending of structural frame of AA6061-T6 with rubber pad was conducted. In this process, the conventional lower die made of metal is replaced with a polyurethane pad, resulting in high flexibility during bending. Vulcanized polyurethane rubber with shore A hardness of 60 was used for the pad. Experiments on a newly developed bending machine were carried out by controlling the stroke of the roller and horizontal movement of roller pad lower die. From this, the relation between roller path and geometry of the materials bent was obtained for the process design of producing roof rail part of a passenger car and the experimental result was compared with the target profile. For more accurate process design, it is required to control the roller path interactively. Based on the experience in developing the prototype bending machine, it is construed that a fully automated bending system with rubber pad to produce various light-weight components for automotive body frames can be successfully developed.

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A Study on the Fatigue Property of Magneto-Rheological Elastomers

  • Kim, Tae Woo;Choi, You Jin;Kim, Nam Yoon;Chung, Kyung Ho
    • Elastomers and Composites
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    • v.53 no.3
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    • pp.150-157
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    • 2018
  • Fatigue properties of rubber are one of the most important characteristics in the rubber industry. In this study, the fatigue properties of MREs (magneto-rheological elastomers) based on NR (natural rubber), EPDM (ethylene-propylene diene monomer), and AEM (ethylene/acrylic elastomer) were investigated. For comparison, MREs with a Shore hardness of 60A were prepared. According to the relative results, the fatigue properties of EPDM MRE were the worst. Thus, we investigated methods to improve the fatigue properties of EPDM MRE by varying the carbon black content and curing systems of EPDM as the matrix of the MRE. Dynamic properties were measured using a fatigue tester and an RPA (rubber process analyzer), and the XPS (X-ray photoelectron spectroscopy) was used to analyze the curing system of the EPDM matrix. According to the results, the Payne effect increased and the fatigue resistance decreased as the carbon black content increased. In case of the curing system, the CV (conventional vulcanization) system was superior to the EV (efficient vulcanization) system in terms of the fatigue resistance. This was because the number of flexible bonds in the case of the CV system was higher than that in the case of the EV system. However, the EV system showed excellent mechanical properties because it had many monosulfidic bonds with strong binding energy.

Effects of Co-agent Type and Content on Curing Characteristics and Mechanical Properties of HNBR Composite

  • Lee, Young Seok;Ha, KiRyong
    • Elastomers and Composites
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    • v.55 no.2
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    • pp.95-102
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    • 2020
  • Currently, peroxide cure is a widely used cure system for rubber materials. To improve its effectivity, co-agents are used to enhance the peroxide efficiency and mechanical properties of rubber materials. Co-agents are multifunctional organic compounds that are highly reactive towards free radicals. These co-agents provide higher cross-link densities for a given peroxide concentration and improve the mechanical properties of peroxide-cured rubber composites. In this study, trimethylolpropane trimethacrylate (TMPTMA) and high vinyl 1,2-polybutadiene (HVPBD) were used as co-agents. In order to obtain a concentration that achieves a favorable balance between mechanical properties and co-agent concentration, this research investigated the effects of co-agent content on the curing characteristics, chemical structures, and mechanical properties of HNBR composites. Additionally, the heat aging properties and compression sets of HNBR composites were investigated. Based on the results, we found that the HNBR composites with TMPTMA co-agents exhibited higher Shore A hardness and 10% modulus and better heat aging resistance and compression set than that of the HVPBD co-agent. The heat aging resistance and compression set deteriorated with increasing HVPBD content.

Sealing analysis of sealing rings with respect to rubber material properties for high pressure valve of FCEV (FCEV용 고압 밸브 실링부의 고무재질에 따른 기밀해석)

  • Park, G.Y.;Yang, K.J.;Ro, E.D.;Park, J.S.;Chon, M.S.;Lee, H.W.
    • Journal of Institute of Convergence Technology
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    • v.7 no.2
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    • pp.13-16
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    • 2017
  • The design of sealing mechanisms of a manual pressure valve was analyzed with FE analysis for a hydrogen fuels charge and discharge system of FCEV. The damage prediction of the O-ring with respect to the material models of rubbers was calculated by the gap analysis of the backup ring and O-ring according to the internal pressure. Two kinds of the rubber material characteristic models were adopted to the O-ring. One was the linear elastic and the other was hyperelastic of Ogden $3^{rd}$ order model. The experimental data of urethane of Shore hardness 90 was utilized to the curve fitting of hyperelastic properties. It was found that the contact pattern of the backup ring was different in two models and the sealing mechanism was better in the case of the hyperelastic characteristic model.