• 제목/요약/키워드: shop flow control system

검색결과 15건 처리시간 0.02초

생산환경 변화에 따른 최적 Material Flow Control 선택방법 (Selection Method for Optimal Shop Floor Control According to Manufacturing Environment)

  • 박상근;박성호;하정훈
    • 산업경영시스템학회지
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    • 제36권2호
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    • pp.81-90
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    • 2013
  • Material flow control (MFC) is a kind of operational policy to control of the movement of raw materials, components, and products through the manufacturing lines. It is very important because it varies throughput, line cycle time, and work-in-process (WIP) under the same manufacturing environments. MFC can be largely categorized into three types such as Push, Pull, and Hybrid. In this paper, we set various manufacturing environments to compare five existing MFC mechanisms: Push, Pull, and Hybrid (CONWIP, Gated MaxWIP, Critical WIP Loops, etc). Three manufacturing environments, manufacturing policies (make to stock and make to order), demand (low, medium, high), and line balancing (balanced, unbalanced, and highly unbalanced) are considered. The MFCs are compared in the point of the five functional efficiencies and the proposed compounded efficiency. The simulation results shows that the Push is superior in the functional efficiency and GMWIP is superior in the compounded efficiency.

프랙탈 생산시스템을 위한 프랙탈 템플릿의 모델링 및 구현 (Modeling and implementation of a fractal template for fractal manufacturing system (FrMS))

  • 문정태;정무영
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2004년도 춘계공동학술대회 논문집
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    • pp.471-474
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    • 2004
  • In order to quickly respond to the rapidly changing manufacturing environment, it is imperative for the system to have such capabilities as flexibility, adaptability, reusability, etc. One of the promising approaches for new manufacturing paradigm satisfying those capabilities is the fractal manufacturing system (FrMS). FrMS is based on the concept of autonomously cooperating and self-reconfigurable agents referred to as fractals. In this paper, a fractal template is proposed to have both fractal-specific and agent-specific characteristics and proper techniques for implementation are also selected. The proposed template can be easily extended to the platform of FrMS which supports simulation, shop flow control, and other research issues existed in the manufacturing systems. An example of applying the proposed template to the simulation is also presented.

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반도체 FAB 공정에서의 효율적 흐름제어를 위한 시뮬레이션 (Simulation of Efficient Flow Control for FAB of Semiconductor Manufacturing)

  • 한영신;전동훈
    • 한국멀티미디어학회논문지
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    • 제3권4호
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    • pp.407-415
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    • 2000
  • 설비 집약적이며 복잡한 생산 시스템중의 하나인 반도체 FAB 공정은 제품의 흐름시간과 대기시간, 공정 중 재고를 줄이는 것이 흐름제어의 가장 중요한 목표이다. 이에 본 연구에서는 소품종 다랑 생산 시스템에서 발생하는 비경제성을 줄이고 생산성을 향상시키기 위하여 현재 반도체 양산 회사에서 주로 채택하고 있는 In-Line Layout을 분석하고 새로운 제안 방식인 그룹테크놀로지를 이용한 Job Shop 형태의 Stand Alone Layout과 함께 각각의 모델로 구축하고 시뮬레이션 함으로써 일별 생산 계획상의 회수 변화에 따른 각Layout의 특성을 비교, 분석하였다. 이 때 사용한 시뮬레이션 툴은 모델 구축 및 시뮬레이션이 용이하고 범용적인 (이산형 제조 시스템용) ProSys를 사용하였다. 연구 결과로는 일별 생산 계획상의 회수 초기에는 In-Line Layout이 Stand Alone Layout보다 대체로 생산량 측면에서 우세하지만 일별 생산계획상의 회수가 증가된 14회부터는 Stand Alone Layout이 더 우세한 것으로 나타났다

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고층건축공사 적시생산을 위한 관리모델 사례 -콘크리트 자재의 Life Cycle을 중심으로- (A Conceptual Model Study For J.I.T(Just In Time) Construction Managemaent On High-rise Building-Concerned On Resource Life Cycle Of Concrete Construction-)

  • 송영석;임형철;최윤기
    • 한국건설관리학회논문집
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    • 제2권4호
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    • pp.127-134
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    • 2001
  • 초고층 공사의 다양한 공정들을 정해진 시간내에 효율적으로 관리하기 위해서 최근 자재의 생산에서부터 현장반입, 설치에 이르는 자재 생애주기별 관리를 시스템화하고, 정보화하는 작업들이 많이 이루어지고 있다. 이러한 건설공사에서의 자재 적시생산 개념은 초고층평면의 다양화 및 각종 새로운 설비, 자재들의 적용으로 인해서 앞으로도 건설프로젝트 각 부문별로 다양하게 활용될 것으로 보인다. 이에 본 연구에서는 이러한 적시생산의 기법을 활용한 그동안의 사례들을 살펴보고, 이러한 사례들을 바탕으로 문제점 및 개선방안을 도출하여 자재의 생애주기(Life Cycle)을 고려한 현장 작업 흐름별 관리 포인트를 설정하여 적시생산 개념을 적용하는 연구를 수행하고자 한다. 현장의 활용가능성 및 적용을 통한 검증의 용이성, 또한 현장 내부의 양중 및 소운반에 대한 고려가 상대적으로 낮은 골조공사로 연구범위를 설정하여 콘크리트와 철근자재를 중심으로 연구를 진행하고자 한다. 이러한 골조공사에서의 적시생산(Just-In-Time) 개념 도입은 앞으로 커튼월, 가구공사, 창호공사, 철골 등의 부재로의 확대적용을 위한 방향성 제시를 함과 동시에 자재의 생애주기에 따른 정형화된 관리 운용 모델을 제시함으로서 건설공사의 최종적인 생산성 향상을 위한 도구로서 활용될 수 있음을 목적으로 한다.

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환경 인쇄 기술의 발전과 인쇄물의 $CO_2$ 발생량에 관한 연구 (A Study about Development of Environment Printing Technology and $CO_2$)

  • 이문학
    • 한국인쇄학회지
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    • 제30권3호
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    • pp.89-114
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    • 2012
  • For as to world, the concern about the environment problem is enhanced than any other time in the past because of being 21 century. And the environment problem is highlighted as the world-wide issue. The time of the environment problem intimidates the alive of the mankind and presence of an earth over the time. It becomes the essentiality not being selection in the personal living or the economical viewpoint now to prepare for the climatic modification. As to the company management, the green growth period which it excludes the environment management considering an environment, cannot carry on the company the continued management comes. That is, in the change center of the management paradigm, there is the environment management. Nearly, the greenhouse gas which the publication industry is the environmental toxic material like all industries is generated. The greenhouse gas is ejected in the process of running the manufacturing process and print shop of the various kinds material used as the raw material of the book. Particularly, the tree felling for getting the material of the paper is known to reach the direct influence on the global warming. This study does according to an object it considers and organizes the environment parameter based on this kind of fact as to the publication industry. And it is determined as the reference which is used as the basic materials preparing the case that carbon exhaust right transaction(CAP and TRADE) drawing are enforced in all industries and is sustainable the management of the publication industry and reduces the environmental risk among the company many risk management elements and plans and enforces the publication related policy that there is a value. In the printing publication industry, this study tried to inquire into elements discharging the environmental pollutant or the greenhouse gas. Additionally, in the printed publication production process, it tried to inquire into the effort for an environment-friendly and necessity at the printing paper and the printers ink, regarded as the element discharging the greenhouse gas all kinds of the printing materials, operation of the print shop and all kinds of the machines and recycle process, and etc. These considerations make these industrial field employees aware of the significance about a conservation and environmental protection. They try to give a help in the subsequent study producing quantitatively each environmental parameter emission of green house gas. This makes the calculation of the relative $CO_2$ output reproached ultimately possible. Meanwhile, in a sense, many research protects and improving an environment in connection with the contents of research at the printing publication industrial field is in progress. There will be the voluntary human face that it has to protect an environment but this can not do by the outside factor according to all kinds of environment related law and regulation. Anyway, because of acting on company management as the factor of oppression, the increase of this environment-related correspondence cost could know that the research that the environment loading relates with a procurement and development, environment management system introduction, quality control standard, including, normalizing including a material, and etc. through the part of the effort to reduce the cost low was actively in progress. As to the green growth era, as follows, this paper prescribed the subject and alternative of the print publication industry. It is surrounded by the firstly new digital environment and the generation of the subject. And secondly the printing industry is caused by the point of time when the green growth leaves by the topic which is largest in the global industry and it increases. The printing publication industry has to prepare the bridgehead for the environment-friendly green growth as the alternative for this resolution with first. The support blown in each industry becomes the obligation not being selection. Prestek in which the print publishing was exposed to spend many energies and which is known as the practice of the sustainable print publishing insisted that it mentioned importance of the green printing through the white pages in 2008 and a company had to be the green growth comprised through the environment-friendly activity. The core management for the sustainable printing publication industry presented from Presstack white pages is compacted to 4 words that it is a remove, reduce, recover, and recycle. Second, positively the digital printing(POD) system should be utilized. In the worldwide print out market, the digital printing area stops at the level of 10% or so but the change over and growth of the market of an analog-to-digital will increase rapidly in the future. As to the CEO Jeff Hayes of the Infoland, the offset print referred to that it of the traditional method got old and infirm with the minor phase of the new printing application like the customer to be wanted publication and the print of the digital method led the market. In conclusion, print publishers have to grasp well the market flow in the situation where a digitalization cannot be generalized and a support cannot avoid. And it keeps pace with the flow of the digital age and the recognition about the effort for the development and environment problem have to be raised. Particularly, the active green strategy is employed for the active green strategy.