• Title/Summary/Keyword: shell design

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Trend Analysis for Basic Design of a Plate and Shell Heat Exchanger (판형쉘열교환기 기본설계를 위한 경향성 분석)

  • Dong-Hyeon Choi;Yoon-Suk Chang;Sun-Yeh Kang
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.2
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    • pp.69-76
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    • 2022
  • In order to prepare for a future nuclear market, research for developing floating small modular reactor has been initiated with the aim of differentiating it from large nuclear power plants such as distributed power, heat supply to remote communities and sea water desalination. Depending on the characteristics of the small modular reactor, it is necessary to design a plate and shell heat exchanger that can be manufactured smaller than the U-tube recirculation method. In this study, 12 cases are selected by changing the diameter of the heat plate, the thickness of the device body and the size of the stiffener. Finite element analysis is performed by setting the stress classification lines for the point at which deformation is expected under external pressure conditions for these analysis cases. For the basic design of the plate and shell heat exchanger, the optimal conditions are derived by analyzing the tendency of stress change in the device body and stiffener.

Design and Analysis of Shell Runners to Improve Cooling Efficiency in Injection Molding of Subminiature Lens (초소형 렌즈 사출성형시 냉각효율 향상을 위한 박판형 러너의 설계 및 해석)

  • Yoon, Seung Tak;Park, Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.1021-1028
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    • 2015
  • Subminiature lenses are currently widely used in mobile phone cameras and are usually produced by injection molding. The lens molding process has the unique feature of a runner volume that is much larger than the part volume, and this feature should be considered when determining the mold design and molding conditions. In this study, a shell-type runner was proposed as an alternative to the conventional cylindrical runner used for lens molding. An injection molding simulation was performed by applying the proposed shell runner, and the simulation results were compared with those from the cylindrical runner case. It was found that the shell runner could considerably reduce the runner cooling time with only a slight increase in the injection pressure. The effect of the runner thickness was then investigated numerically in terms of the mold filling and cooling characteristics, from which an optimal runner thickness could be determined.

Formulation of Optimal Design Parameters and Failure Map for Metallic Sandwich Plates with Inner Dimpled Shell Structure Subject to Bending Moment (굽힘 하중을 받는 딤플형 내부구조 금속 샌드위치 판재의 최적설계변수의 수식화 및 파손선도)

  • Seong Dae-Yong;Jung Chang-Gyun;Yoon Seok-Joon;Ahn Dong-Gyu;Yang Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.8 s.185
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    • pp.127-136
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    • 2006
  • Metallic sandwich plates with inner dimpled shell subject to 3-point bending have been analyzed and then optimized for minimum weight. Inner dimpled shells can be easily fabricated by press or roll with high precision and bonded with same material skin sheets by resistance welding or adhesive bonding. Metallic sandwich plates with inner dimpled shell structure can be optimally designed for minimum weight subject to prescribed combination of bending and transverse shear loads. Fundamental findings for lightweight design are presented through constrained optimization. Failure responses of sandwich plates are predicted and formulated with an assumption of narrow sandwich beam theory. Failure is attributed to four kinds of mechanisms: face yielding, face buckling, dimple buckling and dimple collapse. Optimized shape of inner dimpled shell structure is a hemispherical shell to minimize weight without failure. It is demonstrated that bending stiffness of sandwich plate is 2 or 3 times larger than solid plates with the same strength. Failure mode boundaries and iso-strength lines dependent upon the geometry and yield strain of the material are plotted with respect to geometric parameters on the failure map. Because optimal parameters of maximum strength for given material weight can be selected from the map, analytic solutions for maximum strength are expressed as a function of only material property and proposed strength. These optimal parameters match well with numerical optimal parameters.

Buckling and post-buckling behaviors of 1/3 composite cylindrical shell with an opening

  • Ma, Yihao;Cheng, Xiaoquan;Wang, Zhaodi;Guo, Xin;Zhang, Jie;Xu, Yahong
    • Steel and Composite Structures
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    • v.27 no.5
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    • pp.555-566
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    • 2018
  • A 1/3 composite cylindrical shell with a central rectangular opening was axially compressed experimentally, and its critical buckling load and displacement, and strains were measured. A finite element model (FEM) of the shell with Hashin failure criteria was established to analyze its buckling and post-buckling behaviors by nonlinear Newton-Raphson method. The geometric imperfection sensitivity and the effect of side supported conditions of the shell were investigated. It was found that the Newton-Raphson method can be used to analyze the buckling and post-buckling behaviors of the shell. The shell is not sensitive to initial geometric imperfection. And the support design of the shell by side stiffeners is a good way to obtain the critical buckling load and simplify the experimental fixture.

Biomechanical Evaluation of the Neck and Shoulder When Using Pillows with Various Inner Materials

  • Kim, Jung-Yong;Park, Ji-Soo;Park, Dae-Eun
    • Journal of the Ergonomics Society of Korea
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    • v.30 no.2
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    • pp.339-347
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    • 2011
  • Objective: The purpose of this study was to evaluate of various material of pillows by using biomechanical variables such as the cervical stability, head pressure distribution, and muscle activity. Method: Eight subjects participated in the experiment. Three different materials such as polyester sponge, memory foam and the buckwheat shell used for Korean traditional pillow were tested. Electro-goniometer, six channels of electromyography(EMG), ten channels of the head pressure sensors were used to measure the biomechanical responses. Surface electrodes were attached to the right/left semispinals capitis(RSC, LSC), the right/left sternocleidomastoid(RSM, LSM), the right/left upper trapezius(RUT, LUT). The cervical stability was evaluated by the angle deviated from the standing neck position. The head pressure distribution was evaluated by the pressure per unit area recorded on the sensors and the intensity of peak pressure. Electromyography(EMG) data were analyzed by using root mean square(RMS) and mean power frequency(MPF). Results: The buckwheat shell material showed a higher stability in the cervical spine then the other pillows during spine position. In terms of head pressure distribution, the memory form indicated the lowest pressure at supine position, buckwheat shell material indicated the lowest pressure during lying down to side, and polyester cushion recorded the highest pressure at all postures. Conclusion: The buckwheat shell material has a biomechanical advantage to maintain a healthy neck angle and reduce the pressure on the head, which means the buckwheat shell is a potential material for ergonomic pillow design. The pillow with memory form showed second best biomechanical performance in this study. Application: The shape of the buckwheat shell pillow and the characteristics of materials can be used to design the pillow preventing neck pain and cervical disk problems.

A Study on the Optimized Design of the Helmets for Fire and Gas Safety (소방.가스안전용 헬멧의 최적설계에 관한 연구)

  • Cho, Seung-Hyun;Kim, Do-Hyun;Kim, Chung-Kyun
    • Journal of the Korean Institute of Gas
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    • v.12 no.3
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    • pp.24-30
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    • 2008
  • In this paper, the stress and strain characteristics of a helmet shell structure have been analyzed by using the finite element method and Taguchi's design method as functions of the material properties, the thickness of a helmet, the thickness and the number of a bead frame. The optimized design of the helmets for a firefighter and a gas worker is very important for increasing the strength safety and an impact energy absorption capacity of a helmet shell due to an impulsive external force. Thus, the optimized design data of the helmet indicated that the uniform thickness of a helmet shell may be reduced for reducing the total weight of a helmet and increasing the strain energy absorption rate, but the thickness and the number of a bead frame would be increased for increasing the impact strength of the helmet.

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A Study on the Buckling Strength of Stern Skeg Shell Plate (선미 스케그 외판의 좌굴강도에 관한 연구)

  • Choi, Kyung-Shin;Seol, Sang-Seok;Kim, Jin-Woo;Kong, Seok-Hwan;Chung, Won-Jee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.1
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    • pp.80-87
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    • 2021
  • Most container ships are currently being constructed as Ultra-Large Container Ships. Hence, the equipment of the ships is also becoming relatively large. In particular, propellers, rudders, and rudder stocks are large in the stern structure, and in relation, efficient design of the hull structures to safely secure these parts is important. The bottom shell plate surface of a stern skeg is a perforated plate from which the rudder stock penetrates, so it is an important component for the stern structure. In this paper, to determine the critical buckling of the shell plate, an interaction curve equation for the two-axis compression of the shell plate was derived using the maximum value of the static structural stress multiplier in a load multiplier mode. This equation predicts the timing of the buckling occurrence. By analyzing this interaction curve equation, the buckling behavior of the plates subjected to a combination load was determined and the usefulness of applying it to ship building was investigated.

A Study on the Ooptimization of the Stiffened Cylindrical Shell (보강원통셀의 최적구조설계에 관한 연구)

  • 이영신;김대원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.2
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    • pp.205-212
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    • 1989
  • The minimum weight design for the simply supported orthogonally stiffened cylindrical shell subjected to axial compression is studied by a mathematical programming. A smeared-out method is used for the computation of buckling load in the optimization process and optimization is accomplished by a gradient projection method. Maximum eight design variables and twenty-one inequality constraints considering the buckling, stress and geometric restraints are used. The three stringer types are considered as the optimization models : (1) rectangular stringer (2) I-stringer (3) T-stringer. Two design examples are compared with those in the other studies and the results demonstrate the validity of the present study. From the calculation the design with T-stringer can be more efficient than the one with rectangular or I-stringer.

Dynamic Response Analysis of Cylindrical Shell with Axisymmetric Loading (축대칭 하중을 받는 원통형 셸의 동적응답 해석)

  • Choi, Myung-Soo;Yeo, Dong-Jun
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.33-39
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    • 2013
  • It is very important to analyze the dynamic responses of the shell structures from the viewpoint of the design of shell structures with a variety of axisymmetric loadings. In this paper, the computational algorithm for the dynamic response analysis of an cylindrical shell with axisymmetric loading is formulated by the transfer mass coefficient method based on the transfer of mass coefficient. After the computational programs for obtaining the dynamic responses of cylindrical shells with axisymmetric loading are made by the transfer mass coefficient method and the finite element method, the computational results by both methods are compared. From the computational results, we can confirm that the transfer mass coefficient method has the effectiveness in the dynamic response analyses of cylindrical shells with a variety of axisymmetric loadings.

Spatially filtered multi-field responses of piezothermoelastic cylindrical shell composites

  • Tzou, H.S.;Bao, Y.
    • Structural Engineering and Mechanics
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    • v.4 no.2
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    • pp.111-124
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    • 1996
  • New active "intelligent" structural systems with integrated self-sensing, diagnosis, and control capabilities can lead to a new design dimension for the next generation high-performance structures and mechanical systems. However, temperature effects to the piezoelectric transducers are not fully understood. This paper is concerned with a mathematical modeling and analysis of a laminated piezothermoelastic cylindrical shell composite exposed to mechanical, electric, and thermal fields. Generic shell equations and solution procedures are derived. Contributions of spatial and time components in the mechanical, electric, and temperature excitations are discussed, and their analytical solutions derived. A laminated cylindrical shell composite with fully distributed piezoelectric layers is used in a case study; its multi-field step and impulse responses are investigated. Analyses suggest that the fully distributed actuators are insensitive to even modes due to load averaging and cancellation. Accordingly, these even modes are filtered from the total response and only the modes that are combinations of m = 1, 3, 5, ${\cdots}$ and n = 1, 3, 5, ${\cdots}$ participating in dynamic response of the shell.