• Title/Summary/Keyword: shearing effect

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Review of Formability and Forming Property for Stainless Steel (스테인레스 강판의 가공특성과 성형성에 관한 고찰)

  • Kim, Y.S.;Park, J.G.;Ahn, D.C.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.20 no.3
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    • pp.193-205
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    • 2011
  • Because of its rustproof property, stainless steel is widely used in kitchen appliances, building materials, electronics, chemical plants and automobile exhausts. In addition, the utilization of stainless steel for fuel cell application is growing. As the demand for this material increases, it is necessary to study the basic properties of stainless steel such as corrosion resistance, heat transfer, formability, cutting or shearing ability and weldability. In this article, the mechanical properties, formability and press forming performance of stainless steel are reviewed. Since temperature and strain rate affect the press forming performance of STS304(austenitic) stainless steel, the influence of these parameters on the plastic behavior should be investigated. Moreover, measures for the prevention of ridging of STS430(ferritic) and delayed fracture of STS430, which respectively appear during and after press forming, should be considered. Recently, stainless steel sheets with a thickness lower than 0.2 mm have been widely used in applications for mobile phone, digital camera and fuel cell separator. Therefore, there is a growing interest of studying the grain size effect and plasticity at the crystal scale in order to understand the anisotropic behavior and micro forming ability of thin sheets. This review paper was written with the objective of helping engineers and researchers to understand the forming characteristics of stainless steel and to establish standards in plastic forming techniques.

Dyeing Properties of CDP fiber( II ) - Effect of Heat Setting on Dyeing and Physical Properties of CDP Fabric - (CDP 섬유의 염색성(II) - 염색성 및 물성에 미치는 열처리의 영향 -)

  • Shin Woo Young;Jeong Dong Seok;Lee Mun Cheul
    • Textile Coloration and Finishing
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    • v.17 no.3 s.82
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    • pp.8-15
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    • 2005
  • Cationic dyeable polyester(CDP) fabric was annealed at varying temperatures range from $120^{\circ}C$ to $220^{\circ}C$ for 1, 3, and 5 min under tension. Dyeing rates of CDP fabrics were measured with cationic and disperse dyes at $100^{\circ}C$ and $120^{\circ}C$ in water system. Also X-ray diffraction pattern, DSC thermograms and dyeability of fabric with cationic and disperse dyes were investigated. The intensities of X-ray diffraction peaks of annealed fabric were increased with increasing in annealed temperature, and peak became sharp with heat setting temperature. The apparent color depth (K/S) of CDP fabric initially decreased with increase of heat-setting temperature up to $160\~180^{\circ}C$ and then increased at higher temperature. The shearing modulus(G) and surface roughness were increased with annealing temperature.

Sensory Characteristics and Tenderness of Boiled Beef by Addition of the Barks(Morus alba Linne) (상백피 첨가에 따른 숙육의 연화와 관능적 특성)

  • 박상욱;권순경
    • The Korean Journal of Food And Nutrition
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    • v.11 no.5
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    • pp.580-584
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    • 1998
  • Tenderization of beef by the addition of barks(Morus alba Linne) and its sensory properties were observed by shearing test, cooking loss, pH, protein content and sensory evaluation. Shear force was decreased as the addition level of barks (Morus alba Linne) increased. Tenderization effect of beef was increased 8,8% at the addition level of 2.5%, 25% at 5.0%, 4.7% at 7.5%, 58% at 10% barks(Morus alba Linne). Cooking loss was observed 44.50% at the no addition, 45.3% at 2.5%, 45.8% at 5.0%, 47.5% at 7.5%, 50.0% at 10% addition level of barks (Morus alba Linne). As the addition level of barks(Morus alba Linne) increased pH of cooked beef decreased to the range of 5.6 to 5.46. As the addition level of barks (Morus alba Linne) increaed protein content of beef decreased whereas protein content of cooled liquor increased. The addition of barks(Morus alba Linne) improved the sensory quality of cooked beef. Especially, tenderness scored the highest value in 10% added beef and other quality factors color, flavor, juiciness and overall quality were evaluated significantly high in 5% added beef. Therefore 5% addition level of barks(Morus alba Linne) for cooking beef was suggested as the desirable level of addition.

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Core Loss Analysis of IPM Motor Considering Magnetic Saturation and Manufacturing of Electrical Steel (전기강판의 가공 및 포화를 고려한 IPM 모터의 철손 해석)

  • Ha, Kyung-Ho;Kim, Gi-Hyun;Kim, Jae-Kwan;Lee, Sun-Kwon;Na, Min-Su
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.887.1_888.1
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    • 2009
  • This paper proposes a core loss analysis method to obtain high accuracy prediction by using Multi-curve representing magnetic properties of a electrical steel in Finite Element Analysis (FEA). Generally, the magnetic prosperities of the electrical steel are measured by Epstein Method based on the international standards that are not good sufficient to predict motor performances. The method only aims to grade products in steel companies The magnetic properties of actual stator core is highly different to those given by steel companies due to the fact that stacking effect, shearing stress, nature anisotropy of electrical steels are not taken into account. In this paper, the magnetic properties are variously measured by three measuring devices, and then the several BH curves and BW curves obtained are used to analyze the core loss of a IPM. The BH curve in the high magnetic field are extrapolated using the mathematical formulation with the maximum saturation magnetic polarization measured

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A study on the size of product shear surface in shearing process (전단 가공에서 제품 전단면의 크기에 변화에 관한 연구)

  • Son, Jong-Min;Lee, Hui-Ju;Cho, Gi-Heum;Shin, Seong-Eun;Kim, Sei-Whan;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.11 no.1
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    • pp.26-29
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    • 2017
  • Burrs generated during shear forming such as notching and piercing may cause lifting during product assembly, which may deteriorate the productivity and quality of products. In this study, various shear angles and variable clearances between the punch and the die were applied in experimental notching tests to investigate the shear fracture surface and the burr height due to various conditions. The experimental results show that the clearance has the greatest effect on shear and fracture surfaces. It is considered that the height of the shear section increases slightly as the shear angle increases.

Longitudinal anti-cracking analysis for post-tensioned voided slab bridges

  • Zhou, Zhen;Meng, Shao-Ping;Liu, Zhao
    • Structural Engineering and Mechanics
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    • v.43 no.4
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    • pp.459-473
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    • 2012
  • Post-tensioned concrete voided slab girders are widely used in highway bridge constructions. To obtain greater section hollow rate and reduce the self-weight, the plate thickness of slab girders are designed to be small with the adoption of flat anchorage system. Since large prestress is applied to the anchor end section, it was found that longitudinal shear cracks are easy to occur along the voided slab girder. The reason is the existence of great shearing effect at the junction area between web and bottom (top) plate in the anchor end section. This paper focuses on the longitudinal anti-cracking problem at the anchor end of post-tensioned concrete voided slab girders. Two possible models for longitudinal anticracking analysis are proposed. Differential element analysis method is adopted to derive the solving formula of the critical cracking state, and then the practical analysis method for longitudinal anti-cracking is established. The influence of some factors on the longitudinal anti-cracking ability is studied. Results show that the section dimensions (thickness of bottom, web and top plate) and prestress eccentricity on web plate are the main factors that influence the anti-cracking ability. Moreover, the proposed method is applied into three engineering examples to make longitudinal anti-cracking verification for the girders. According to the verification results, the design improvements for these girders are determined.

A Case Study on the Application of EPS Construction Method Considering Abutment Displacement in Soft Ground (연약지반에서의 교대변위를 고려한 EPS공법의 적용사례 연구)

  • Kang, Hee-June;Oh, Ill-Rok;Chae, Young-Su
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.698-705
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    • 2004
  • Application of structural load on soft ground can cause lateral movement as well as ground break due to pressing and shearing of ground. Especially, abutment supported by pile foundation can make pile deformed due to lateral movement of ground in order to have harmful effect on structure. According to the result of this study, it is required to consider disturbance of weak soil layer when using lateral movement countermeasure method by EPS construction method as a result of performing study on safety review and EPS construction method with respect to this based on site where lateral movement occurs due to backside soil filling load at bridge abutment installed on weak ground, and it is required to sufficiently consider soil reduction during design of EPS construction method due to lateral movement deformation of soft clay layer by losing ground horizontal resistance force due to plasticity of ground around pile as well as combination part damage with pile head and expansion foundation.

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Numerical Analysis of a Turbine Rotor Cascade with Unsteady Passing Wakes (비정상 후류를 지나는 터빈 동익 주위의 유동장 수치해석)

  • Lee, Eun-Seok
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.153-156
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    • 2006
  • A turbine stage consists of a stator and rotor. A stator provides the required inlet flow conditions so that a rotor can produce the necessary power. Passing wakes generated at the trailing edge of a stator make an interaction with a rotor. In the present study, this interaction flow mechanism is investigated using the numerical analysis. In case of the large gap distance between the stator and rotor, the stator and rotor flow analysis can be separated. First, only the stator flow field is solved. Second, the rotor flow field is solved including the passing wake information from the stator analysis. The passing wake experiences the shearing as it approaches to the rotor leading edge. And it is chopped when it strikes the rotor body. After that, the chopped wakes becomes the prolongation as it goes downstream. Also, the aerodynamic characteristics with the variation of the gap distance between a stator and rotor was investigated. Pressure jumps due to the passing wakes result in the pressure and lift loss and it gets stronger with the closer gap distance. This unsteady effect proves to be directly related to the fatigue and noise in turbomachinery and this study would be helpful to investigate such fields.

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Burr Control in Meso-Punching Process

  • Shin Hong Gue;Shin Yong Seung;Kim Byeong Hee;Kim Heon Young
    • Journal of Mechanical Science and Technology
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    • v.19 no.4
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    • pp.968-975
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    • 2005
  • The shearing process for the sheet metal is normally used in the precision elements such as semi-conductor components. In these precision elements, the burr formation brings a bad effect on the system assembly and demands the additional de-burring process, so this imposes high cost on manufacturing. In this paper, we have developed the in-situ auto-aligning precision meso-punching system to investigate the burr formation mechanism and ultimately minimize burr. Firstly, we introduced the punch-die contact sensing method to align the punch and the die at initial state prior to the punching process. Secondly, by using the low-price semi-con­ductor laser, burr formed on the edges is measured intermittently during the punching process. We could, finally, make burr on the sheet metal uniformized and minimized by controlling of the precision X - Y table, $1\;{\mu}m$ resolution, and measuring burr height by semiconductor laser. Experimental results show the validity of our system for pursuing the burr-free punched elements.

Micro-cutting of Cemented Carbides with SEM (초경합금재의 전자현미경(SEM)내 마이크로 절삭)

  • 허성중
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.55-62
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    • 2003
  • This paper investigates the micro-cutting of cemented carbides using PCD (polycrystalline diamond) and PCBN (polycrystalline cubic boron nitride) cutting tools are performed with SEM direct observation method. The purpose of this study is to make clear the cutting mechanism of cemented carbides and the fracture of WC particles at the plastic deformation zone in orthogonal micro-cutting. And also to achieve systematic understanding, the effect of machining parameter on chip formation and machined surface was studied, including cutting speed, depth of cut and various tool rake angle. Summary of the results are shown below. (1) Three type of chip formation process have been proposed by the results of the direct observation in orthogonal micro-cutting of cemented carbide materials. (2) From the whole observation of chip formation, primary WC particles are crushed and/or fine grained in the shearing deformation zone. A part of them are observed to collide directly with a cutting edge of tool by following the micro-cutting. (3) Surface finish, surface morphology and surface integrity is good to obtain by cutting with PCD cutting tool compared with PCBN. (4) The machined surface has the best quality near the low cutting speed of 10${\mu}m$/sec with a cutting depth of 10 ${\mu}m$ using 0$^\circ$ rake angle and 3$^\circ$ flank angle in this condition, but it was found that excessively low speed, for example the extent of 1 ${\mu}m$/sec, is not good enough to select for various reason.