• Title/Summary/Keyword: shear joint

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Convergence Study on Fracture at Joint Using Adhesive at Inhomogeneous Materials Bonded with CFRP (CFRP와 결합된 이종재료들에서의 접착제를 이용한 접합부의 파손에 관한 융합 연구)

  • Kim, Jae-Won;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.9 no.5
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    • pp.151-156
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    • 2018
  • In this study, CFRP and metal or nonmetal were bonded with adhesive and the fracture study on this material was carried out. CFRP at the upper side of specimen and metal or nonmetal were assigned at the lower side of specimen by using DCB specimen as the analysis condition. And it was desribed that the structural adhesive were bonded between both upper and lower sides. As this analysis result, the least equivalent stress was shown at the specimen bonded with aluminium. The maximum shear stress was shown to become lowest at the de-bonded CFRP specimen when titanium was used. In conclusion, it was shown that the deformation of specimen became lowest when titanium was used. On the basis of this study result, the esthetic sense can be shown as the fracture data of bonded interface using adhesive are grafted onto the real life.

Hybrid (CNC+Laser) process for polymer welding (하이브리드 방식 (CNC+Laser)을 이용한 폴리머용접공정)

  • Yoo, Jong-Gi;Lee, Choon-Woo;Kim, Soon-Dong;Choi, Hae-Woon;Shin, Hyun-Myung
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.4-4
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    • 2009
  • Polycarbonate (PC) and Acrylonitrile Butadiene Styrene (ABS) was welded through a combination of a diode laser and CNC. Laser beam passed the transparent PC and was absorbed in an opaque ABS. Polymers were melted and welded by absorbed and conducted heat. Experiments were carried out by varying working distance from 44mm to 50mm for the focus spot diameter control, laser input power from 10W to 25W, and scanning speed from 100 to 400mm/min. The weld bead size and the specimen cross-section were analyzed, and tensile results were presented through the joint force measurement. With focus distance at 48mm, laser power with 20W, and welding speed at 300mm/min, experimental results showed the best welding quality which bead size was 3.75mm and the shear strength was $22.8N/mm^2$. Considering tensile strength of ABS is $43N/mm^2$, shear strength was sufficient to hold two materials. A single process was possible in CNC machining processes, surface processing, hole machining and welding. As a result, the process cycle time was reduced to 25%. Compared to a typical process, specimens were fabricated in a single process, with high precision. By combining two operations processes developed process gained 50% more efficiency.

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A Study to Improve Weld Strength of Al 6k21-T4 Alloy by using Laser Weaving Method (레이저 위빙을 이용한 Al 6k21-T4 합금의 용접 강도 향상)

  • Kim, Byung-Hun;Kang, Nam-Hyun;Park, Yong-Ho;Ahn, Young-Nam;Kim, Cheol-Hee;Kim, Jung-Han
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.49-53
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    • 2009
  • For Al 6k21-T4 alloy, linear laser welding produced the lower shear-tensile strength than the base metal. This study improved the shear-tensile strength by using the weaving laser at the optimized welding condition, i.e., 2mm weaving width and 25Hz frequency. The large weaving width increased the weld width, therefore improving the joint strength. For the specimen of low strength, the porosity was distributed continuously along the intersection between the plates and fusion line. However, for the optimized welding condition, large oval-shaped porosities were located only in the advancing track of the concave part. Regardless of the welding condition, solidification cracking was initiated at the intersection and propagated through small porosities in the weld part. furthermore, the concave part had more significant porosity in the weld and HAZ, respectively than the convex part. The continuity of porosities played a key role to determine the strength. And, the weaving width was an important parameter to control the strength.

Effect of Weldbond Process on the Weldability of 1.2GPa Grade Galvannealed TRIP Steel for Car Body Manufacturing (차체용 1.2GPa급 합금화아연도금 TRIP강의 용접성에 미치는 Weldbond 공정의 효과)

  • Lee, Jong-Dae;Lee, Hye-Rim;Kim, Mok-Soon;Seo, Jong-Deok;Kim, Jun-Ki
    • Journal of Welding and Joining
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    • v.34 no.6
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    • pp.28-34
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    • 2016
  • Galvannealed(GA) steels are now generally used in car body manufacturing for corrosion resistance. In this study, the weldability and joint mechanical behavior of a newly developed 1.2GPa grade GA ultra high strength TRIP(transformation induced plasticity) steel was investigated for three joining processes, such as adhesive bonding, resistance spot welding and weldbonding. Under both shear and peel stress conditions, the failure mode of the adhesive joints were the mixture of the adhesive cohesive failure, adhesive interface failure and coating layer failure. It means that the adhesion strength of GA coating onto the base metal was similar to that of adhesive bonding onto the GA coating. Under the shear stress condition, the weldbonding exerted to expand the optimal spot welding condition of 1.2GPa GA TRIP steel because the strength of adhesive bond overwhelmed that of the resistance spot weld. Under the peel stress condition, the weldbonding also exerted to expand the optimal spot welding condition of 1.2GPa GA TRIP steel by inducing the tear fracture mode rather than the partial plug fracture mode.

Behavior and Failure Mode of Steel Coupling Beams Joint with FBP (FBP가 설치된 철골 커플링보 접합부의 거동 및 파괴모드)

  • Song Han-Beom;Yi Waon-Ho
    • Journal of the Korea Concrete Institute
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    • v.17 no.6 s.90
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    • pp.1001-1009
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    • 2005
  • The usefulness of walls in the structural planning of multistory buildings has long been recognized. When walls are situated in advantageous positions in a buildings, they can be very efficient in resisting lateral load. Specially coupled shear wall system is the primary lateral load resisting system of buildings. It is customary to refer to such walls as being 'coupled' by coupling beams. The coupling beams must exhibit excellent strength, stiffness ductility and energy dissipation capacity. To achieve these demands for steel coupling beam, steel coupling beam with Face Bearing Plate(FBP) embedded in the reinforced concrete walls is proposed. A comprehensive experimental test involving 2 steel coupling beam with and without FBP has been performed. Through experimental study, the evaluation of the advantage of that was establish and proposed the failure mode.

Performance of Beam-Slab connection of Waffle Shape Precast Prestressed Concrete Slab System (와플(Waffle) 형상을 가지는 PC슬래브의 보-슬래브 접합 성능)

  • Heo, Seok-Jae;Kim, Hyun-Jin;Ryu, Han-Gook;Choi, Kyoung-Kyu;Cho, Seung-Ho;Chung, Lan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.21-24
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    • 2008
  • This research verifies efficiency of Beam-Slab connection with Precast Prestressed Concrete Slab System of WAffle Shape(WAS) which solves problems of double-T system(DTS). Specimen is produced in Precast Concrete factories and is made in a way that WAS is layed across inverted T beam(ITB) and then it is filled with packing. After casting topping concrete into the specimen, curing is carried out. Variable are width of shear key and packing. The analysis is carried out in comparison between displacement and strength of Beam-Slab connection of specimen. The variable is not a effect in joint efficiency. Consequently, it may plans at the minimum with of shear key that packing is easy, will not affect strength.

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Efficacy of Ag-CuO Filler Tape for the Reactive Air Brazing of Ceramic-Metal Joints

  • Kim, Myung Dong;Wahid, Muhamad FR;Raju, Kati;Kim, Seyoung;Yu, Ji Haeng;Park, Chun Dong;Yoon, Dang-Hyok
    • Journal of the Korean Ceramic Society
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    • v.55 no.5
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    • pp.492-497
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    • 2018
  • This paper reports the efficacy of tape casting using an Ag-10 wt% CuO filler for the successful joining of a sintered $Ce_{0.9}Gd_{0.1}O_{2-{\delta}}-La_{0.7}Sr_{0.3}MnO_{3{\pm}{\delta}}$ (GDC-LSM) ceramic with a SUS 460 FC metal alloy by reactive air brazing. The as-prepared green tape was highly flexible without drying cracks, and the handling was easy when used as a filler material for reactive air brazing. Heat treatment for the GDC-LSM/SUS 460 FC joint was performed at $1050^{\circ}C$ for 30 min in air. Microstructural observations indicated a reliable and compact joining. The room temperature mechanical shear strength of the as-brazed joints was $60{\pm}8MPa$ with a cohesive failure. The flexural strength of joints was measured from room temperature up to $850^{\circ}C$, where the strength retention revealed to be almost 100% at $500^{\circ}C$. However, the joints showed a degradation in strengths at 800 and $850^{\circ}C$, exhibiting strength retentions of 57% and 37%, respectively.

Shear strength behaviors of grouts under the blasting induced vibrations

  • Sagong, Myung;Choi, Il Yoon;Lee, Jun S.;Cho, Chung-sik
    • Geomechanics and Engineering
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    • v.21 no.2
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    • pp.207-213
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    • 2020
  • Umbrella Arch Method (UAM) often employed in the tunnel construction under poor rock mass conditions in Korea. Insertion of steel pipes at the periphery of the tunnel and infiltration of grouts along the pipes into the rock masses increases tunnel stability. There are two major effects of grouts expected at the tunnel face: 1) increase of face stability by enhancing the frictional resistance of discontinuities and 2) decrease of permeability along the rock masses. Increase of resistance and decrease of permeability requires a certain curing time for the grout. In Korea, we require 24 hours for curing of grout, which means no progress of excavation for 24 hours after infiltration of grouts. This step delays the tunnel construction sequences. To eliminate such inefficiency, we propose MTG (Method for Tunnel construction using Grouting technology), which uses extended length of steel pipes (14 m) compared to conventional pipe roof method (12 m). The merit of MTG is the reduction of curing time. Because of the approximately 2 m extension of the length of steel pipe, blasting can be done after infiltration of grouting. For this paper, we conducted experiments on the shear strength behaviors of grout infilled rock joint with elapsing of curing time and blasting induced vibration. The results show that blasting induced vibration under MTG does not influence the mechanical features of grout material, which indicates no influence on the mechanical behaviors of grout, contributing to the stability of tunnels during excavation. This result indicates that MTG is a cost effective and fast construction method for tunneling in Korea.

Analytical Study on the Inelastic Behavior of Precast Segmental Prestressed Concrete Bridge Piers (조립식 프리스트레스트 콘크리트 교각의 비탄성거동에 관한 해석적 연구)

  • Kim, Tae-Hoon;Jin, Byeong-Moo;Kim, Young-Jin;Shin, Hyun-Mock
    • Journal of the Earthquake Engineering Society of Korea
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    • v.9 no.5 s.45
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    • pp.29-40
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    • 2005
  • The purpose of this study is to investigate the inelastic behavior of precast segmental prestressed concrete bridge piers. A computer program, named RCAHEST (Reinforced Concrete Analysis in Higher Evaluation System Technology), for the analysis of reinforced concrete structures was used. Material nonlinearity is taken into account by comprising tensile, compressive and shear models of cracked concrete and a model of reinforcing steel. An unbonded tendon element based on the finite element method, that can represent the interaction between tendon and concrete of prestressed concrete member, is used. A joint element is newly developed to predict the inelastic behaviors of segmental joints. The proposed numerical method for the inelastic behavior of precast segmental prestressed concrete bridge piers is verified by comparison with reliable experimental results.

Effect of Welding Condition on Tensile Properties of Friction Stir Lap Joint of Dissimilar Al Alloy, KS5J32/AA6K31 (이종 알루미늄 합금 KS5J32/AA6K31 겹치기 마찰교반 접합부의 인장성질에 미치는 접합조건의 영향)

  • Kim, Sang-Ju;Yoon, Tae-Jin;Song, Sang-Woo;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.98-105
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    • 2012
  • The focus of this investigation is to evaluate the effect of joining parameter on the microstructure and mechanical properties of welds produced by friction stir lap welding. The dissimilar Al alloys, KS5J32 and AA6K31, were joined by friction stir lap welding technique under several welding conditions, and KS5J32 alloy was placed on the top of AA6K31 alloy. The tool rotation speeds were 1000, 1250, and 1500rpm, and the welding speeds were 100, 300, 500, 700mm/min, respectively. The results showed that two shapes of nugget, such as onion ring and irregular vortex type, were observed with various revolutionary pitch. In all welding conditions, fracture occurred at the soften region of bottom sheet(AA6K31) and the strengths were 64~78% of those of base metal. Fractured positions were classified into three types : HAZ, triple point, void depending on the revolutionary pitch. The actual thickness of specimen at the fractured location was decreased with decreasing heat input. A linear relationship exists between the effective thickness of fractured position and peak load.