• International Journal of Automotive Technology
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• v.8 no.5
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• pp.599-603
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• 2007

An efficient optimum design process has been developed and applied to systematically design a lock-up clutch system for a torque converter used in an automatic transmission. A simulated annealing algorithm was applied to determine the parameters of the compressive helical damper springs in the clutch. The determination of the number, location, a number of turns, and deflection of damper springs plays an important role in reducing vibration and noise in the lock-up system. Next, FE-based shape optimization was coded to find the shape of the clutch disk that would satisfy the strength, noise and vibration requirements. Using the optimum code, parametric studies were performed to see how spring diameters and frequencies of clutch systems changed as the damper spring traveling angles and the torques were varied. Based on the optimum results, five different designs for clutches with different springs were fabricated and vibration analyses and tests were conducted to validate the accuracy of the proposed method. Results from the two methods show a good correlation.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.24 no.1
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• pp.61-67
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• 2011

This study is concerned with the shape optimization of structural members frequently found in critical area in a structure system, that is, highly stressed zone. Isogeometry analysis is well known to be the very efficient way to integrate the geometric modeling(CAD) and computational analysis(CAE). This can be accomplished by directly using the geometric modeling by NURBS(Non-Uniform Rational Basis Spline). In this study, an efficient computer code adopting the isogeometry concept has been developed for the structural analysis, in which CAD information can be directly used in the finite element modeling. In order to show the validity of the present code, the present results are compared with those by using the commercial package, that is, MSC/NASTRAN. The present isogeometric analysis procedure has been integrated with the optimization procedure to deal with the optimization problem found in the context of structural mechanics. The present system has been successfully applied to the shape optimization of cantilever structure having bracket. From the present study, it can be seen the validity of the present approach and computer codes developed in this study. This paper ends with some discussions about the practical usefulness of the present approach which is based on isogeometry analysis, and extension of the present study.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.1 s.244
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• pp.76-83
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• 2006

This paper addresses the method for the shape design sensitivity analysis of the buckling load in the continuous elastic body. The sensitivity formula for critical load is analytically derived and expressed in terms of shape variation, based on the continuum formulation of the stability problem. Though the buckling problem is more efficiently solved by the structural elements such as beam and shell, the elastic solids are considered in this paper because the solid elements can be used in general for any kind of structures whether they are thick or thin. The initial stress and buckling analysis is carried out by the commercial analysis code ANSYS. The sensitivity is computed by using the mathematical package MATLAB using the results of ANSYS. Several problems including straight and curved beams under compressive load, ring under pressure load, thin-walled section and bottle shaped column are chosen to illustrate the efficiency of the presented method.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2006.04a
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• pp.841-846
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• 2006

This paper addresses the method for the shape design sensitivity analysis of the buckling load in the continuous elastic body. The sensitivity formula for critical load is analytically derived and expressed in terms of shape variation, based on the continuum formulation of the stability problem. Though the buckling problem is more efficiently solved by the structural elements such as beam and shell, the elastic solids are considered in this paper because the solid elements can be used in general for any kind of structures whether they are thick or thin. The initial stress and buckling analysis is carried out by the commercial analysis code ANSYS. The sensitivity is computed by using the mathematical package MATLAB using the results of ANSYS. Several problems including straight and curved beams under compressive load, ring under pressure load, thin-walled section are chosen to illustrate the efficiency of the presented method.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2002.05a
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• pp.66-69
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• 2002

In the ideal forming theory(1), which has been deviously developed as a direct method for optimizing forming process, material elements are required to deform following the minimum plastic work path (or the proportional true strain path). Besides the general theory(2,3), specific ideal forming theories have been developed for membrane sheet forming(4) as well as two-dimensional steady bulk forming(5-7). In this work, the ideal forming theory was successfully applied for non-steady bulk forming under the plane strain condition. Here, the shape change complying with the minimum plastic work path, was effectively described by developing a numerical code based on the characteristic method. Numerical results obtained for a specific industrial part also include the optimum pre-forming shape and its evolving shape change to the final shape as well as the boundary traction history.

• 제어로봇시스템학회:학술대회논문집
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• 2004.08a
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• pp.1012-1016
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• 2004

In this paper, we propose a simple but optimized NC code generating technique for disk cams by means of tool path error control in a five-axis CNC machining center. Using the geometric theorem of the triangle made between manufacturing points and error checkpoint, the tool path error has been studied for disk cams profile generation and an improvement in the profile has been obtained. Then, based on the present manufacturing approach a computer program is developed on $C^{++}$ language to perform and to verify the shape design, the manufacturing simulation, and the optimized generation of the NC code.

• Smart Structures and Systems
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• v.7 no.5
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• pp.417-432
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• 2011

The present paper is devoted to vibration canceling and shape control of piezoelastic slender beams. Taking into account the presence of electric networks, an extended electromechanically coupled Bernoulli-Euler beam theory for passive piezoelectric composite structures is shortly introduced in the first part of our contribution. The second part of the paper deals with the concept of passive shape control of beams using shaped piezoelectric layers and tuned inductive networks. It is shown that an impedance matching and a shaping condition must be fulfilled in order to perfectly cancel vibrations due to an arbitrary harmonic load for a specific frequency. As a main result of the present paper, the correctness of the theory of passive shape control is demonstrated for a harmonically excited piezoelelastic cantilever by a finite element calculation based on one-dimensional Bernoulli-Euler beam elements, as well as by the commercial finite element code of ANSYS using three-dimensional solid elements. Finally, an outlook for the practical importance of the passive shape control concept is given: It is shown that harmonic vibrations of a beam with properly shaped layers according to the presented passive shape control theory, which are attached to an resistor-inductive circuit (RL-circuit), can be significantly reduced over a large frequency range compared to a beam with uniformly distributed piezoelectric layers.

• 한국전산유체공학회:학술대회논문집
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• 2009.11a
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• pp.201-210
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• 2009

A volume capturing method using unstructured grid system for numerical analysis of multiphase flows is introduced in the present paper. This method uses an interface capturing method (CICSAM) in a volume of fluid(VOF) scheme for phase interface capturing. The novelty of CICSAM lies in the adaptive combination of high resolution discretization scheme which ensures the preservation of the sharpness and shape of the interface while retaining boundedness of the field, and no explicit interface reconstruction which is perceived to be difficult to implement on unstructured grid system. Several typical test cases for multiphase flows are presented, which are simulated by an in-house solution code(PowerCFD). This code employs an unstructured cell-centered method based on a conservative pressure-based finite-volume method with CICSAM. It is found that the present method simulates efficiently and accurately complex free surface flows such as multiphase flows.

• International Journal of Precision Engineering and Manufacturing
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• v.1 no.2
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• pp.48-54
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• 2000

This paper presents the effect of shape of external corrosion in pipeline on failure prediction by using a numerical simulation. The numerical study for the pipeline failure analysis is based on the FEM(Finite Element Method)with an elastic-plstic and large-deformation analysis. Corrosion pits and narrow corrosion grooves in pressurized pipeline were analysed. A failure criterion, based on the local stress state at the corrosion and a plastic collapse failure mechanism, is proposed. The predicted failure stress assessed for the simulated corrosion defects having different corroded shapes along the pipeline axis compared with those by methods specified in ANSI/ASME B31G code and a modified B31G code. It is concluded the corrosion geometry significantly affects the failure behavior of corroded pipeline and categorisation of pipeline corrosion should be considered in the development of new guidance for integrity assessment.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.692-696
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• 2001

Thermo-mechanical behavior and mechanical properties of intelligent polymer matrix composite with SMA fiber are experimentally studied. It is found that increments of compressive thermal strain is observed as the pre-strain and TiNi volume fraction increase. The smartness of the SMA is given due to the shape memory effect of the TiNi fiber which generates compressive residual stress in the matrix material when heated after being prestrained. In the paper, alloy is based on the general purpose commercial code ANSYS. And for the purpose of easy and fast user's analysis, it is developed the Graphical User Interface by using Tcl/Tk language.