• Title/Summary/Keyword: shaft model

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Analysis of Fluid Flow Characteristics Around Rolling Element in Ball Bearings (볼 베어링의 구름 요소 주위 유동 특성에 대한 해석)

  • Jo, Jun Hyeon;Kim, Choong Hyun
    • Tribology and Lubricants
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    • v.28 no.6
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    • pp.278-282
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    • 2012
  • Various bearings such as deep-groove ball bearings, angular-contact ball bearings, and roller bearings are used to support the load and to lubricate between the shaft and the housing. The bearings of potential rolling systems in a turbo pump are the deep-groove ball bearings as comparing with the bearings with rolling elements such as cylindrical rollers, tapered cylindrical rollers, and needle rollers. The deep-groove ball bearings consist of rolling elements, an inner raceway, an outer raceway and a retainer that maintain separation and help to lubricate the rolling element that is rotating in the raceways. In the case of water-lubricated ball bearings, however, fluid friction between the ball and raceways is affected by the entry direction of flow, rotation speed, and flow rate. In addition, this friction is the key factor affecting the bearing life cycles and reliability. In this paper, the characteristics of flow conditions corresponding to a deep-groove ball bearing are investigated numerically, with particular focus on the friction distribution on the rolling element, in order to extend the analysis to the area that experiences solid friction. A simple analysis model of fluid flow inside the water-lubricated ball bearing is analyzed with CFD, and the flow characteristics at high rotation speeds are presented.

Transient Vibration Identification and Reduction of a Centrifugal Fan for a Wall-installed Air-conditioner (벽걸이에어컨의 원심홴에 대한 과도진동 규명 및 저감)

  • Kim, Minsung;Lim, Jonghyuk;Chung, Jintai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.4
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    • pp.383-390
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    • 2016
  • In this paper, experiment and dynamics simulations were carried out to identify and reduce the out-of-plane vibration that occurs in a centrifugal fan of an air conditioner installed to a wall. In a wall-installed air conditioner, large space between a case and heat exchanger is often required for the fan to avoid the collision with the case and exchanger. This large space hinders the slim design of the air conditioner even if air conditioner market demands a slim air conditioner. In the present study, in order to determine the cause of the vibration in the centrifugal fan, the out-of-plane vibration and the physical properties were investigated, and the dynamic characteristics of the centrifugal fan were obtained by experiments. Based on these experiments, a dynamic simulation model was established to determine the cause of the out-of-plane vibration of the centrifugal fan. It was found that the main factor of out-of-plane vibration in the centrifugal fan is the axial misalignment between the centrifugal fan and the motor shaft.

Multi-body Dynamic Analysis for the Drivetrain System of a Large Wind Turbine Based on GL 2010 (GL 2010 기반 대형 풍력터빈 드라이브트레인 시스템 다물체 동역학 해석기법)

  • Jeong, Dae-Ha;Kim, Dong-Hyun;Kim, Myung-Hwan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.5
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    • pp.363-373
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    • 2014
  • In this study, computational multi-body dynamic analyses for the drivetrain system of a 5 MW class offshore wind turbine have been conducted using efficient equivalent modeling technique based on the design guideline of GL 2010. The present drivetrain system is originally modeled and its related system data is adopted from the NREL 5 MW wind turbine model. Efficient computational method for the drivetrain system dynamics is proposed based on an international guideline for the certification of wind turbine. Structural dynamic behaviors of drivetrain system with blade, hub, shaft, gearbox, supports, brake disk, coupling, and electric generator have been analyzed and the results for natural frequency and equivalent torsional stiffness of the drivetrain system are presented in detail. It is finally shown that the present multi-body dynamic analysis method gives good agreement with the previous results of the 5 MW class wind turbine system.

Dynamic Analysis of Spindle Supported by Multiple Bearings of Different Types (복합베어링으로 지지된 스핀들의 동적 해석)

  • Tong, Van-Canh;Bae, Gyu-Hyun;Hong, Seong-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.117-125
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    • 2015
  • This paper presents a dynamic modeling method for the indeterminate spindle-bearing system supported by multiple bearings of different types. A spindle-bearing system supported by ball and cylindrical roller bearings is considered. The de Mul's bearing model is extended for calculating ball and cylindrical roller bearing stiffness matrices with inclusion of centrifugal force and gyroscopic moment. The dependence between spindle shaft reaction forces and bearing stiffness is effectively resolved using an iterative approach. The spindle rotor dynamics is established with the Timoshenko beam theory based finite elements. The spindle reaction forces, bearings stiffness and spindle natural frequencies are obtained with taking into account spindle radial load, ball bearing axial preload and rotational speed effects. The developed method is verified by comparing the simulation results with those from a commercial program.

3D Design and Analysis of Cogging Torque in 900kW Permanent Magnet Synchronous Generator (900kW급 영구자석형 동기발전기 3차원 설계 및 코깅 토크 분석)

  • Lee, Sang-Woo;Kim, Tae-Hoon;Kim, Dong-Eon;Chung, Chin-Wha;Park, H.C.
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.443-443
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    • 2009
  • Cogging Torque is induced by the magnetic attraction between the rotor mounted permanent magnet(PM) and the stator teeth. This torque is an unwanted effect causing shaft vibration, noises, metal fatigues and increased stator length. A variety of techniques exist to reduce the cogging torque of PM generator. Even though the cogging torque can be vanished by skewing the stator slots by one slot pitch or rotor magnets, manufacturing cost becomes high due to the complicated structure and increased material costs. This paper introduces a new cogging torque reduction technique for PM generators that adjusts the azimuthal positions of the magnets along the circumference. A 900 kW class PMSG model is simulated using a three dimensional finite element method and the resulting cogging torques is analyzed using the Maxwell tensor stress tensor. Using the 3D simulation, the end contribution of the cogging torque is accurately calculated.

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Physics-based Diagnostics on Gear Faults Using Transmission Error (전달오차를 이용한 물리기반(Physics-Based) 기어고장진단 이론연구)

  • Park, Jungho;Ha, Jongmoon;Choi, Jooho;Park, Sungho;Youn, Byeng D.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.505-508
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    • 2014
  • Transmission error (TE) is defined as "the angular difference between the ideal output shaft position and actual position". As TE is one of the major source of the noise and vibration of gears, it is originally studied with relation of the noise and vibration of the gears. However, recently, with the relation of mesh stiffness, TE has been studied for fault detection of spur gear sets. This paper presents a physics-based theory on fault diagnostics of a planetary gear using transmission error. After constructing the lumped parameter model using DAFUL, multi-body dynamics software, we developed a methodology to diagnose the faults of the planetary gear including phase calculation, signal processing. Using developed methodology, we could conclude that TE could be a good signal for fault diagnostics of a planetary gear.

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Bearing Vibration and Fatigue Life Analysis According to Fitting between Ball Bearing and Housing with Geometrical Errors (볼 베어링과 형상오차를 갖는 하우징의 끼워 맞춤에 따른 베어링 진동 및 피로 수명의 영향)

  • Lee, Young-Keun;Lee, Seok-Hoon;Jung, Il-Kwon;Cha, Cheol-Hwan;Han, Hyo-Seup
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.5 s.110
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    • pp.441-451
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    • 2006
  • It is known that ball bearings mounted in housing or on shaft are playing a key role to keep it running smoothly. The roundness of a housing bore on which bearing outer ring is mounted with interference has directly affected the running accuracy of bearing. The running accuracy of bearing, therefore, can extend the significant influence to the rotating machinery as well. In this paper, bearing's vibration and fatigue life considering raceway roundness of ball bearing before and after mounted in housing bore are theoretically estimated. To perform analysis, a simple three degrees of freedom model was proposed and then Newton-Raphson iterative method was introduced to be utilized in the analysis. The results show that the vibration magnitude of ball bearing fitted into housing unit is appeared considerably larger than the one of its pre-assembling. And theoretical $L_{10}$ life which ninety percent of the bearing population will endure decreased in about fifty percent.

Evaluation of the q-w Curve on Rock-Socketed Drilled Shafts by Triaxial Compression Tests (삼축압축시험을 통한 암반에 근입된 현장타설말뚝의 선단 하중전이곡선 산정)

  • Kim, Tae-Hyung;Kim, Yong-Min;Jeong, Sang-Seom
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.455-465
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    • 2008
  • In this study, the load distribution and deformation of rock-socketed drilled shafts subjected to axial load are investigated based on small scale model tests. In order to analyze the effects of major influencing factors of end bearing capacity, Hoek-cell triaxial tests were performed. From the test results, it was found that the initial slope of end bearing load transfer (q-w) curve was highly dependent on rock mass modulus and pile diameter, while the ultimate unit toe resistance ($q_{max}$) was influenced by rock mass modulus and the spacing of discontinuities. End bearing load transfer function of drilled shafts socketed in rock was proposed based on the Hoek-cell triaxial test results and the field loading tests which were performed on granite and gneiss in South Korea. Through the comparison with pile load tests, it is found that the load-transfer curve by the present study is in good agreement with the general trend observed by field loading tests, and thus represents a significant improvement in the prediction of load transfer of drilled shaft.

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Evaluation of side resistance for drilled shafts in rock sections

  • Hsiao, Cheng-Chieh;Topacio, Anjerick J.;Chen, Yit-Jin
    • Geomechanics and Engineering
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    • v.21 no.6
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    • pp.503-511
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    • 2020
  • This study evaluated the side resistance of drilled shafts socketed into rock sections. Commonly used analysis methods for side resistance of piles in rocks are examined by utilizing a large number of load test data. The analysis of the unit side resistance of pile foundations embedded into rock sections is based on an empirical coefficient (α) and the uniaxial compressive strength (qu) or its root (${\sqrt{q_u}}$). The Davisson criterion was used to interpret the resistance capacity from the load test results to acquire the computed relationships. The α-${\sqrt{q_u}}$ relationship is proven to be reliable in the prediction of friction resistance. This study further analyzed the relationship by including the effect of rock quality designation (RQD) on the results. Analysis results showed that the analysis model of α-${\sqrt{q_u}}$-RQD provided better prediction and reliability considering the RQD classification. Based on these analyses, the side resistance of drilled shafts socked into rocks is provided with statistical data to support the analysis.

Study on Field Experiment of Stack Effect Reduction in Stairwell of Building (건축물 계단에서의 연돌효과 저감방안에 대한 현장실험 연구)

  • Kim, Jung-Yup;Kim, Ji-Seok;Lee, Su-Gak
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.27 no.9
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    • pp.484-490
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    • 2015
  • The winter stack effect that occurs in vertical construction passages such as the stairwell or elevator shaft of a high-rise building negatively affects living environments, energy usage, and personal safety; therefore, a mitigation of the stack effect is required to improve building conditions. Recently, circulation-type facilities that comprise the usage of air blowers and vertical ducts were proposed as part of a mechanical approach to quantitatively control the stack effect. In this study, these circulation-type facilities were installed in a building stairwell and the performance of the device was evaluated during its operation. A numerical-analysis result was obtained under the test conditions using a network-model-based, numerical-analysis method, and the result was then used for a comparison with the test result.