• Title/Summary/Keyword: shaft efficiency

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Performance-based comparison of energy pile of various heat exchange pipe arrangement by in-situ thermal response test (현장 열응답 시험을 통한 에너지파일의 열교환파이프 배열 방식에 따른 성능 비교)

  • Min, Sunhong;Koh, Hyungseon;Yoo, Jaihyun;Jung, Kyoungsik;Lee, Youngjin;Choi, Hangseok
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.196.1-196.1
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    • 2011
  • In this study, a test bed was constructed in order to evaluate thermal efficiency of the energy pile which carries out combined roles of a structural foundation and of a heat exchanger. The energy pile in this study is designed as a large-diameter drilled shaft equipped with the heat exchange pipes which configures a W-shape and an S-shape. The drilled shaft reached to the depth of 60 m whilst the heat exchange pipes were installed to about 30 m deep from the ground surface. The W-shaped and S-shaped heat exchange pipes were installed in the opposite sections of the same drilled shaft. In-situ thermal response tests were performed for both the shapes of heat exchange pipes. To avoid underestimating the thermal performance due to hydration heat of concrete inside the drilled shaft, the in-situ thermal response tests for the energy pile were performed after four weeks since the installation of the energy pile.

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Design of a Scroll Expander for Waste Heat Recovery from Engine Coolant (엔진 냉각수 폐열 회수용 스크롤 팽창기 설계)

  • Yu, Je-Seung;Kim, Hyun-Jae;Kim, Hyun-Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.12
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    • pp.815-820
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    • 2011
  • A scroll expander was designed for an energy converter from waste heat of IC engine coolant to useful shaft work. The scroll expander is to run in a Rankine cycle which receives heat energy transferred from engine coolant circulation cycle. The working fluid was Ethanol. For axial compliance, a back pressure chamber was provided on the rear side of the orbiting scroll. Lubrication oil was delivered by a positive displacement type oil pump driven by the shaft rotation. Performance analysis on the scroll expander showed that the expander efficiency was 63.4%. It extracts shaft power of 0.6 kW out of engine coolant waste heat of 17.5 kW, resulting in the Rankine cycle efficiency of 3.43%.

Oxygen Transfer System in Biological Fluidised Bed Using the Deep Shaft as Aeration Device (생물학적(生物學的) 유동층(流動層)을 이용(利用)한 폐수처리(廢水處理)에 있어서의 심층(深層) 폭기장치(曝氣裝置)에 의한 산소전달(酸素傳達) 시스템)

  • Kim, Hwan Gi;Ahn, Song Yeob;Jeong, Tae Seop
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.8 no.1
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    • pp.13-24
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    • 1988
  • This paper is concentrated on the development of oxygen transfer system by U-tube deep shaft in biological fluidised bed process. The depth of the shaft is 32 m, it is composed of downcomer and riser. Not only flow pattern and oxygen transfer in the deep shaft but also oxygen limitation in biofilm and oxygen utilization in biological fluidised bed are investigated. In this investigation, driving force for liquid circulation in the deep shaft is affected by air injection depth and gas hold-up in downcomer. Flow pattern of the deep shaft is revealed to plug flow. When flow velocity in the deep shaft is maintained to 0.52 m/sec, $K_La$ value is peak at 25~30 m depth in riser. The efficiency of dissolved oxygen supply which passed from the deep shaft to biological fluidised bed is estimated to 56~81 % in the organic wastewater treatment using the deep shaft and when dissolved oxygen concentration is 9.2 mg/l and over, limiting factors of flux and substrate within biofilm are organic materials. Terefore, organic loadings could be increase without decreasing of BOD removal efficiency.

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Performance Characteristics for Off-design Operation of Micro Gas Turbines (마이크로 가스터빈의 탈설계 운전 성능특성)

  • Kim, T.S.;Hwang, S.H.
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.3 s.24
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    • pp.39-47
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    • 2004
  • Micro gas turbines are designed with low turbine inlet temperature and pressure ratio. To overcome the efficiency defect of the simple cycle, adoption of the recuperator is an inevitable choice. In addition to the design performance, we should also pay attention to the off-design performance of gas turbines since they usually operate at part-load conditions lot a considerable amount of their lifetime. This study analyzes off-design performance characteristics of micro gas turbines and addresses the importance of the recuperation process doting the part load operation. Comparative analyses have been performed to evaluate the part load performance differences among various design and operating options : simple vs recuperative cycles, single vs two shaft configurations, various operating strategies for the single shaft configuration, and current vs advanced engines. Major finding is that maintaining high turbine exhaust temperature is crucial for efficient operation of micro gas turbines.

A Study on Wear Characteristics of Surface-Hardened SM53C Steel by High Frequency Induction (표면경화된 SM53C강의 마모특성에 관한 연구)

  • Park, Won-Jo;Song, Tae-Hoon;Hur, Chung-Weon;Song, Hong-Tae
    • Journal of the Korean Society of Safety
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    • v.23 no.1
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    • pp.18-23
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    • 2008
  • The abnormal wears such as unfair-wear and early-wear happen in the earn shaft surface of automobiles. These abnormal wears make efficiency of engines decrease and threaten safety of automobiles. The wear characteristics of the cam shaft is very important for the automobile safety. The cam shaft is surface-hardened by the high frequency induction. In this study, we investigated the wear characteristics of the hardened surface with a SM53C steel. The wear characteristics is examined according to the hardened depth and the amount of load.

A Study on Shaft Alignment of the Rotating Machinery by using Strain Gages (스트레인게이지를 이용한 회전체의 축정렬 연구)

  • 나상수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.63-68
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    • 1999
  • Because misaligned shafts have caused noise, vibration, bearing failures, and stress concentration of coupling part, which decrease the efficiency and life of a shaft system, the proper alignment of shaft system should be monitored continuously in dynamic condition. To solve these problems under dynamic condition, a telemetry system is this study is used to find the condition of the least bending moment, which is known by analyzing the structure and stress induced by misalignment is investigated. The moment derived from two shaft strain at the nearby coupling is measured. The bending strain is measured 5 times for average in static state as well as dynamic state with 100~700 rpm.

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Performance Characteristics for Off-design Operation of Micro Gas Turbines (마이크로 가스터빈의 탈설계 운전 성능특성)

  • Hwang, S.H.;Kim, T.S.
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.80-87
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    • 2003
  • Micro gas turbines are designed with low turbine inlet temperature and pressure ratio. To overcome the efficiency defect of the simple cycle, adoption of the recuperator is an inevitable choice. In addition to the design performance, we should also pay attention to the off-design performance of gas turbines since they usually operate at part-load conditions for a considerable amount of the time. This study aims at analyzing off-design performance characteristics of micro gas turbines and addressing the importance of the recuperator in the part load operation. Comparative analyses have been performed to evaluate the part load performance differences among various design and operating options : simple vs recuperative cycles, single vs two shaft configurations, various operating strategies for the single shaft configuration (fuel only control, variable speed operation, variable inlet guide vane control), and current vs advanced engines. Major finding is that maintaining turbine at high level is crucial in efficient operation of micro gas turbines.

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A LSTM-based method for intelligent prediction on mechanical response of precast nodular piles

  • Chen, Xiao-Xiao;Zhan, Chang-Sheng;Lu, Sheng-Liang
    • Smart Structures and Systems
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    • v.30 no.2
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    • pp.209-219
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    • 2022
  • The determination for bearing capacity of precast nodular piles is conventionally time-consuming and high-cost by using numerous experiments and empirical methods. This study proposes an intelligent method to evaluate the bearing capacity and shaft resistance of the nodular piles with high efficiency based on long short-term memory (LSTM) approach. A series of field tests are first designed to measure the axial force, shaft resistance and displacement of the combined nodular piles under different loadings, in comparison with the single pre-stressed high-strength concrete piles. The test results confirm that the combined nodular piles could provide larger ultimate bearing capacity (more than 100%) than the single pre-stressed high-strength concrete piles. Both the LSTM-based method and empirical methods are used to calculate the shift resistance of the combined nodular piles. The results show that the LSTM-based method has a high-precision estimation on shaft resistance, not only for the ultimate load but also for the working load.

Design of Scroll Expander for Electric Power Generation System using Organic Rankine Cycle with Biomass Energy Source (바이오매스를 에너지원으로 하는 유기냉매 사이클 스크롤 팽창기 발전 장치 설계)

  • Moon, J.H.;Yu, J.S.;Kim, H.J.;Cho, N.J.
    • Journal of Power System Engineering
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    • v.16 no.4
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    • pp.30-36
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    • 2012
  • A scroll expander has been designed to produce a shaft power from a R134a Rankine cycle for electricity generation. Heat was supplied to the Rankine cycle through a heat exchanger, which received heat from another cycle of water. In the water cycle, water was heated up in a boiler using biogenic solid fuel. The designed scroll expander was a horizontal type, and a trochoidal oil pump was employed for oil supply to bearings and Oldham-ring keys. For axial compliance, a back pressure chamber was created on the backside of the orbiting scroll base plate. Numerical study has been carried out to estimate the performance of the designed scroll expander. The expander was estimated to produce the shaft power of about 2.9 kW from a heat supply of 36 kW, when the temperature of R134a was $80^{\circ}C$ and $35^{\circ}C$ at the evaporator and condenser of the Rankine cycle, respectively. The expander efficiency was about 70.5%. When the amount of heat supply varied in the ranges of 7.5~55 kW, the expander efficiency changed in the range of 45.6~70.5%, showing a peak efficiency of 70.5% at the design shaft speed.

A Study on the Method and Application of Shaft Repair using Directed Energy Deposition Process (직접식 에너지 용착 공정을 활용한 축 보수 방법 및 활용 사례 연구)

  • Lee, Yoon Sun;Lee, Min Kyu;Sung, Ji Hyun;Hong, Myeong Pyo;Son, Yong;An, Seouk;Jeong, Oe Cheol;Lee, Ho Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.9
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    • pp.1-10
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    • 2021
  • Recently, the repair and recycling of damaged mechanical parts via metal additive manufacturing processes have been industrial points of interest. This is because the repair and recycling of damaged mechanical parts can reduce energy and resource consumption. The directed energy deposition(DED) process has various advantages such as the possibility of selective deposition, large building space, and a small heat-affected zone. Hence, it is a suitable process for repairing damaged mechanical parts. The shaft is a core component of various mechanical systems. Although there is a high demand for the repair of the shaft, it is difficult to repair with traditional welding processes because of the thermal deformation problem. The objective of this study is to propose a repair procedure for a damaged shaft using the DED process and discuss its applications. Three types of cases, including a small shaft with a damaged surface, a medium-size shaft with a worn bearing joint, and a large shaft with serious damage, were repaired using the proposed procedure. The microstructure and hardness were examined to discuss the characteristics of the repaired component. The efficiency of the repair of the damaged shaft is also discussed.