• 제목/요약/키워드: sewing process

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봉제공정라인 생산 추적을 위한 CNN분류기 기반 에너지 모니터링 시스템 (CNN Classifier Based Energy Monitoring System for Production Tracking of Sewing Process Line)

  • 김준영;김형중;정우균;이재원;박용철;안성훈
    • 적정기술학회지
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    • 제5권2호
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    • pp.70-81
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    • 2019
  • 의류산업은 대표적인 노동집약적인 산업 중 하나로 의류 제조의 기본 공정인 봉제 작업은 인력에 대한 의존도가 매우 높다. 의류 생산비용은 라인의 효율성에서 큰 영향을 받는데, 생산비용의 절감을 위해서는 생산 속도를 조절하여 라인의 균형 유지하는 것이 중요하다. 그러나, 현재 의류 생산라인에서 활용되고 있는 인력에 의한 생산 실적 집계 방식은 이를 위한 부수적인 인력의 소요 등으로 인한 추가 비용이 소요되어 중소기업들이 직접 적용하기 쉽지 않다. 완제품의 인력에 대한 의존도는 집계 시간의 추가 소요와 인적 오류가 크게 잠재되어 생산비용의 증가와 함께 효율성의 저하를 초래할 수 있다. 본 논문에서는 에너지 소비 데이터를 수집하고 이를 CNN (Convolutional Neural Network) 기법을 적용하여 분석함으로써 재봉 작업을 통하여 생산한 제품의 수량을 추적하고 자동으로 집계할 수 있는 봉제 작업 생산 추적 시스템을 제안한다. 개발된 시스템을 통하여 2종의 재봉 작업을 테스트 한 결과, 최대 98.6 %의 정확도를 보이며 재봉 작업을 감지할 수 있었다. 개발도상국에서 의류봉제산업은 매우 중요한 산업이나, 위에 언급한 문제들을 해결하기 위하여 고가의 첨단기술을 적용하는 등 많은 자본을 투입하는 것은 크게 제한된다. 적정 기술을 적용한 본 기술은 이러한 개발도상국의 의류산업에 큰 도움을 줄 수 있을 것으로 판단된다.

의복구성 교재에 나타난 타이트스커트 봉제 방법에 관한 비교 연구 (A Comparative Study on the Sewing Teaching of 'Tight Skirts' in Teaching Materials of Clothes Configuration)

  • 김선용;최영순
    • 복식
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    • 제56권8호
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    • pp.113-122
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    • 2006
  • In this study, about forty teaching materials have been analyzed in order to examine tight skirt sewing methodtreated in basic process in a college and a fashion related educational institution. The study objects limited with a belt, back centered zipper, and back double slits on a tight skirt, and used fifteen suitable teaching materials in this study. The first study result appeared that every single teaching material suggested the different way of wick adhesion which is used in zipper slit, back slit, and belt part when the skit has been manufactured in order to do a form of clothes well. Secondly, it is the case of a back slit part used for the purpose of both functionality of action and decoration, and it is the section which varies a sewing and cutting way according to seam room width of a back middle seam. However, the majority of teaching materials appeared by being selecting the way how it had cut an inseam of the back center by the both upper part of back slit. Finally, the result showed that it mentioned mainly only both sided zipper sewing method if it seems to be easy to treat the majority in a basic process even though use of a console zipper Is general on a zipper sowing way recently for several years. Also, two forms are used in the belt manufacturing, and they are based with a waist line. However, the teaching materials that were used in this study presented only a manufacture way of the straight line on the waist belt.

A Study on Smart Factory Construction Method for Efficient Production Management in Sewing Industry

  • Kim, Jung-Cheol;Moon, Il-Young
    • Journal of information and communication convergence engineering
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    • 제18권1호
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    • pp.61-68
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    • 2020
  • In the era of the fourth industrial revolution, many production plants are gradually evolving into smart factories that apply information and communication technology to manufacturing, distribution, production, and quality management. The conversion from conventional factories to smart factories has resulted in the automation of production sites using the internet and the internet of things (IoT) technology. Thus, labor-intensive production can easily collect necessary information. However, implementing a smart factory required a significant amount of time, effort, and money. In particular, labor-intensive production industries are not automated, and productivity is determined by human skill. A representative industry of such industries is sewing the industry. In the sewing industry, wherein productivity is determined by the operator's skills. This study suggests that production performance, inventory management and product delivery of the sewing industries can be managed efficiently with existing production method by using smart buttons incorporating IoT functions, without using automated machinery.

Dynamics of lockstitch sewing process

  • Midha, Vinay Kumar;Mukhopadhyay, A.;Chattopadhyay, R.;Kothari, V.K.
    • 복식문화연구
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    • 제21권6호
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    • pp.967-973
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    • 2013
  • During high speed sewing, the needle thread is exposed to dynamic loading, short strike loading, inertia forces, friction, rubbing, force of check spring, bending, pressure, friction, impact, shock and thermal influence. The dynamic thread loading/tension alters throughout the stitch formation cycle and along its passage through the machine. The greatest tensile force occurs at the moment of stitch stretching, when the take up lever pulls for required thread length through the tension regulator. These stresses act on the thread repeatedly and the thread passes 50-80 times through the fabric, the needle eye and the bobbin case mechanism, before getting incorporated into the seam, which result in upto 40% loss in tensile strength of the sewing thread. This damage in the sewing thread adversely affects its processing and functional performance. In this paper, the contribution of dynamic loading, passage through needle and fabric, and bobbin thread interaction in the loss in tensile properties has been studied. It is observed that the loss in tensile properties occurs mainly due to the bobbin thread interaction. Dynamic loading due to the action of take up lever also causes substantial loss in tenacity and breaking elongation of cotton threads.

스마트 제조를 위한 봉제기의 밑실 센싱 모니터링 시스템 (Under-Thread Sewing Yarn Sensing Monitoring System of Sewing Machine for Smart Manufacturing)

  • 이대희;이재용
    • 한국전자통신학회논문지
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    • 제13권1호
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    • pp.53-60
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    • 2018
  • 고생산성 스마트공장을 실현하고 섬유 공정간 소량 및 대량 생산 요구에 대응할 수 있는 공장간 협업 기능성을 위해서 ICT개념이 도입되고 있다. ICT 기반의 협업 생산과 제조공정 최적화를 통해 제품 개발기간과 원가, 품질, 납기를 개선하여 고생산성 섬유제품을 생산 할 수 있는 ICT 융합형 모니터링 시스템이 필요하다. 본 논문에서는 봉제기 밑실 부분에 실제 장착 가능한 비접촉식 디지털 광 화이버 센서를 이용하여 밑실잔량을 센싱하여 IoT기반 라떼판다 보드 디스플레이에 표출하는 시스템 설계를 제안하고 구현 하였다. 이는 기존 밑실잔량 센싱 장치에 비해 소형화 되어 봉제기에 적용 우수한 성능을 확보할 수 있다.

동대문 패션클러스터를 기반으로 한 데님 브랜드 개발 (Denim Brand Development Based on Dongdaemun Fashion Cluster)

  • 이현지;신하람;염미선
    • 한국의류학회지
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    • 제47권5호
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    • pp.959-976
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    • 2023
  • This study participated in educational programs for young designers and received trainings in sewing technology through government and local government-supported projects led by a from a skilled craftsman. These initiatives aim to revitalize the Dongdaemun fashion cluster, which is currently experiencing stagnation. Our goal is to develop denim brands that reflect the unique regional characteristics stemming from the skilled sewing techniques and denim processes of the Changsin·Sungin regions, the production hubs supporting Dongdaemun, to discover solutions for revitalizing the local industry. For the research method, we collected data by actively participating in support projects related to the Dongdaemun fashion cluster. Additionally, we gathered data by conducting a theoretical review of the sewing industry in the Changsin·Sungin regions and the Dongdaemun fashion cluster. The research results include developing a denim brand collection-eight denim products-based on Changsin-dong's unique denim sewing technology and various denim washing processes acquired through the support project and regional characteristics. Overall, this study is meaningful in presenting a sustainable plan to revitalize the domestic sewing and manufacturing industry, focusing on the Dongdaemun fashion cluster. We achieved this by developing a denim brand that leverages the sewing and washing process technology and the unique regional characteristics of Changsin-dong.

한국 의복구성학 분야의 연구동향 - 2001~2010년까지 학회지를 중심으로 - (A Survey on the Research Trends of Clothing Construction in Korea - Focused on Journal Publications from 2001 through 2010 -)

  • 최해주
    • 복식
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    • 제63권3호
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    • pp.138-150
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    • 2013
  • The purpose of this study was to investigate research trends of subject matter in clothing construction field in clothing and textiles and to suggest the information for the future directions for fashion business and research. 2737 articles with clothing and textiles subject matter, 350 articles with clothing construction field in the Journal of Korean Society of Costume and Journal of the Korean Society of Clothing and Textiles from 2001 through 2010 were analyzed. The major conclusions of the study are as follows: 1. Clothing construction field took 12.8% with 350 articles in the researches of the Journal Publications in 2000s. 2. Clothing construction field showed more proportions in the latter half of the decade. 3. Clothing construction field were classified into 5 topics : topic of basic pattern and pattern for apparel, topic of body types, topic of functionality of clothing and protective clothing, topic of size system of apparel, topic of sewing and manufacturing process. 4. In clothing construction field, topic of basic pattern and pattern for apparel took the most proportions. 5. Topic of body types, topic of functionality of clothing and protective clothing, topic of size system of apparel, topic of sewing and manufacturing process were followed.

전문가 시스템을 이용한 공업용 재봉기 기구 메커니즘 구성설계 (The Configuration Design of Industrial Sewing Machine Kinematic Mechanism with Expert System)

  • 이장용
    • 한국산학기술학회논문지
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    • 제2권1호
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    • pp.13-17
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    • 2001
  • 본 논문에서는 공업용 재봉기의 구성설계를 기능적 접근법을 이용하여 수행하였다. 구성설계 방법을 설계에 이용하면 제품의 개발시간을 줄일 수 있고, 기존의 기구 메커니즘 데이터를 효율적으로 이용할 수 있는데 이러한 구성설계를 구현하기 위해 전문가 시스템을 이용 하였다. 설계 구속조건은 전문가 시스템의 추론기능과 CBR(Case Based Reasoning) 방법을 사용하여 만족되도록 하였으며 전문가 시스템의 API 기능을 이용하여 기구해석과 최적설계가 외부 프로그램을 이용하여 수행됨으로서, 공업용 재봉기의 개념설계가 효율적으로 수행될 수 있도록 하였다.

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