• Title/Summary/Keyword: servo-hydraulic actuator

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An Experimental Research of Servo Valve Offset Correction Method of Hydraulic Actuator (유압식 구동장치의 서보밸브 오프셋 보정 방법에 관한 실험적 연구)

  • Ban, Joon Hyeok
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.72-79
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    • 2019
  • Despite the development of electronic components and microprocessors, hydraulic actuators are still being applied in various applications. In some applications, there is a desire to apply a hydraulic actuator with a relatively small position error to the system. Various studies have been conducted to reduce the position error of hydraulic actuators. In this paper, the position error of the hydraulic actuator when the hydraulic oil pressure is supplied is defined as the offset generated by the servo valve, and the method for correcting the servo valve offset has been studied. A method for compensating the servo valve offset was proposed and it was verified through experiments that the position error of the hydraulic actuator was reduced. We also compared the servo valve offset correction method and controller using the PID control and disturbance observer used to reduce the position error of the hydraulic actuator. No-load test and load test were performed to confirm the performance of the servo valve offset correction method. The results of the study were compared with those obtained by using the disturbance observer and PID control.

A Study on the Main Failure Mode Analysis and Lifetime Improvement of Hydraulic Servo Actuators (유압서보 액추에이터의 주 고장모드 분석 및 수명개선에 관한 연구)

  • Lee, Yong-Bum;Jung, Dong-Soo;Lee, Gi-Chun;Kang, Bo-Sik;Lee, Jong-Jik
    • Journal of Drive and Control
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    • v.15 no.4
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    • pp.48-54
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    • 2018
  • The hydraulic servo actuator has always operated very precisely with high frequency and small displacement, and is used continuously for a long time. The hydraulic servo actuator of the test equipment used in the accelerated life test in order to guarantee the service life of the automotive parts failed earlier than the products before finishing the test. This study performed an analysis on the cause of the failure of the hydraulic servo actuator used in the test equipment, changed the design of the actuator to solve the root cause of the main failure mode, and developed the improved servo actuator. Based on above process, this study established a better performances and longer lifetime of the servo actuator after testing.

A Study on the Seal Life Improvement of the Hydraulic Servo Actuator for Steam Control of Power Plants (발전소 스팀제어용 유압서보 액추에이터의 씰 수명 향상에 관한 연구)

  • Lee, Yong Bum;Lee, Jong Jik
    • Journal of Drive and Control
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    • v.15 no.2
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    • pp.32-37
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    • 2018
  • The power plants use turbine output control devices to supply or shut off steam to high pressure and low-pressure steam turbines connected to generators. This turbine output control device is driven by a hydraulic servo actuator. The gas flows into the hydraulic servo actuator during periodic inspection or normal operation, and the resulting adiabatic compression of the gas raises the internal temperature of the actuator to $500^{\circ}C$. This temperature increase causes the seals to burn and show wear and tear, resulting in failure. In this study, an air vent valve was installed to allow gas inside the hydraulic servo actuator to flow large quantities of air at the beginning of the operation and after the periodic inspection. Gas was passed through for only minute flow during normal operation of the power plant. By applying the air vent valve, it improves the reliability of the hydraulic servo actuator by discharge the gas appropriately to improve the life of the seal.

Inducement of Design Parameters for Reliability Improvement of Servo Actuator for Hydraulic Valve Operation (유압밸브 구동용 서보 액추에이터의 신뢰성 향상을 위한 설계 파라미터 도출)

  • Sung, Baek Ju;Kim, Do Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.5
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    • pp.475-482
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    • 2014
  • The precision hydraulic valve is widely used in various industrial field like aircraft, automobile, and general machinery. Servo actuator is the most important device for driving the precise hydraulic valve. The reliable operation of servo actuator effects on the overall hydraulic system. The performance of servo actuator relies on frequency response and step response according to arbitrary input signal. In this paper, we performed the analysis for the components of servo actuator to satisfy the reliable operation and response characteristics through the reliability analysis, and also induced the design parameters to realize the reliable operation and fast response characteristics of servo actuator for hydraulic valve operation through the empirical knowledge of experts and electromagnetic theories. We suggested the design equations to determine the values of design parameters of servo actuator as like bobbin size, length of yoke and plunger and turn number of coil, and verified the achieved design values through FEM analysis and performance tests using some prototypes of servo actuators adapted in hydraulic valve.

Design of Torque Servo for Impedance Control of Double Vane Rotary Hydraulic Actuator System (더블 베인 회전형 유압 구동시스템의 임피던스 제어를 위한 토크 서보 설계)

  • Kim, Seon-Min;Choi, Young-Jin;Chung, Wan-Kyun
    • The Journal of Korea Robotics Society
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    • v.5 no.2
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    • pp.160-168
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    • 2010
  • In order to achieve a force controller with high performance, an accurate torque servo is required. However, the precise torque servo for a double vane rotary actuator system has not been developed till now, due to many nonlinear characteristics and system parameter variations. In this paper, the torque servo structure for the double vane rotary actuator system is proposed based on the torque model. Nonlinear equations are set up using dynamics of the double vane rotary hydraulic actuator system. Then, to derive the torque model, the nonlinear equations are linearized using a taylor series expansion. Both effectiveness and performance of the design of torque servo are verified by torque servo experiments and applying the suggested torque model to an impedance controller.

A Study of Hydraulic Actuator Based On Electro Servo Valve For A Walking Robot (보행 로봇을 위한 서보밸브 구동 유압 액추에이터의 특성 분석)

  • Cho, Jung San
    • Journal of Drive and Control
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    • v.13 no.2
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    • pp.26-33
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    • 2016
  • This paper describes of a mathematical and real experimental analysis for a walking robot which uses servo valve driven hydraulic actuator. Recently, many researchers are developing a walking robot based on hydraulic systems for the difficult and dangerous missions such as walking in the rough terrain and carrying a heavy load. In order to design and control a walking robot, the characteristics of the hydraulic actuators in the joint through the view point of walking such as controllability and backdrivability must be analyzed. A general mathematical model was used for analysis and proceeds to position and pressure changes characteristic of the input and backdrivability experiment. The result shows the actuator is a velocity source, had a high impedance, the output stiffness is high in contact with the rigid external force. So stand above the controller and instruments that complement the design characteristics can be seen the need to apply a hydraulic actuator in walking robot.

Feedforward actuator controller development using the backward-difference method for real-time hybrid simulation

  • Phillips, Brian M.;Takada, Shuta;Spencer, B.F. Jr.;Fujino, Yozo
    • Smart Structures and Systems
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    • v.14 no.6
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    • pp.1081-1103
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    • 2014
  • Real-time hybrid simulation (RTHS) has emerged as an important tool for testing large and complex structures with a focus on rate-dependent specimen behavior. Due to the real-time constraints, accurate dynamic control of servo-hydraulic actuators is required. These actuators are necessary to realize the desired displacements of the specimen, however they introduce unwanted dynamics into the RTHS loop. Model-based actuator control strategies are based on linearized models of the servo-hydraulic system, where the controller is taken as the model inverse to effectively cancel out the servo-hydraulic dynamics (i.e., model-based feedforward control). An accurate model of a servo-hydraulic system generally contains more poles than zeros, leading to an improper inverse (i.e., more zeros than poles). Rather than introduce additional poles to create a proper inverse controller, the higher order derivatives necessary for implementing the improper inverse can be calculated from available information. The backward-difference method is proposed as an alternative to discretize an improper continuous time model for use as a feedforward controller in RTHS. This method is flexible in that derivatives of any order can be explicitly calculated such that controllers can be developed for models of any order. Using model-based feedforward control with the backward-difference method, accurate actuator control and stable RTHS are demonstrated using a nine-story steel building model implemented with an MR damper.

Design of High Speed Solenoid Actuator for Hydraulic Servo Valve Operation

  • Sung, Baek-Ju;Kim, Do-Sik
    • Journal of international Conference on Electrical Machines and Systems
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    • v.2 no.2
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    • pp.239-245
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    • 2013
  • Modern electric controlled valves are demanded that its solenoid actuator should be smaller size, lighter weight, lower consumption power, and higher response time. For achieving these purposes, the major design factors of solenoid actuator such as magnetic flux density, coil turn numbers, plunger size, bobbin dimension, and etc. are must be optimized. In this study, for optimal design of high speed solenoid actuator for hydraulic servo valve operation, we draw up governing equations which are composed by combination of electromagnetic theories and empirical knowledge, and deduct the values of major design factors by use of them. For more increase the operating speed, voice coil are used as main armature in manufacturing of prototype actuator. And, we have proven the propriety of the governing equations and speed increasing method by experiments using the hydraulic valve assembly adopted the prototype of solenoid actuator.

Modeling & Simulation of a Hydraulic Servo Actuator Cushion for Power Plants (발전소용 유압 서보액추에이터의 쿠션 모델링 및 시뮬레이션)

  • Lee, YongBum;Yoon, Young Hwan
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.7-12
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    • 2013
  • Turbine power control devices at a nuclear / thermoelectric power plant lead to failure by creating mechanical shocks and strong vibrations that are due to the strong elasticity of a spring and the inertia of the valve face during its rapid movement to block steam. To ensure durability of the turbine power control device, which is the main component in the power plant, it is necessary to develop a device that can prevent such vibrations. In this study, a cushion mechanism is added to the head of the hydraulic servo actuator, which is a turbine power control device. Moreover, the cushion mechanism, which includes various modifies shapes and orifices is investigated dynamically through modeling and simulations.