• Title/Summary/Keyword: semisolid metal process

Search Result 6, Processing Time 0.017 seconds

A356 Al 합금의 In-Ladle Direct Thermal Control Rheocasting (In-Ladle Direct Thermal Control Rheocasting of A356 Al alloy)

  • 이진규;김영직;김세광;조형호
    • 한국주조공학회지
    • /
    • 제25권6호
    • /
    • pp.254-258
    • /
    • 2005
  • Semisolid process is possible in any material system possessing a freezing range where the microstructure should consist of the nondendritic globular solid phase separated and enclosed by the liquid phase, referred to as semisolid slurry. There are two primary semisolid processing routes, thixocasting and rheocasting. Especially, rheocasting process has become a new focus in the field of semisolid process because of its many advantages such as no special billet required and possibility of in-house scrap recycling, compared with the thixocasting process. In-Ladle direct thermal control (DTC) rheocasting has been developed, based on the fact that there is slurry and mush transition in every molten metal and the transition, which normally occurs in the range of liquid traction of 0.1 to 0.6, could be controlled by controlling solid shape and relative solid-liquid interfacial energy. In this study, A356 Al alloy was investigated to verify In-Ladle DTC rheocasting for obtaining semisolid slurry. Modeling of heat transfer was carried out to investigate the effect of pouring temperature and ladle material, geometry and temperature and the simulation results were compared with the actual experiments.

전자 교반과 결정립 미세화에 의한 반용융 A356 재료의 결정립 크기 비교 (A Comparison of the Grain Size of Semisolid A356 Aluminum Alloy Obtained by EMS Stirring and Grain Refinement)

  • 양자오;서판기;고재홍;정용식;강충길
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2004년도 추계학술대회논문집
    • /
    • pp.148-151
    • /
    • 2004
  • Different kinds of feedstock of semisolid a356 aluminum alloy manufactured by EMS stirring only, inoculation of Al-5Ti-B only and combination of inoculation and EMS stirring were investigated. It is found that the grain size of these feedstock are $350{\mu}m$ for EMS casting only, $320{\mu}m$ for inoculation by Al-5Ti-B, and $100{\mu}m$ for the combination of EMS stirring and inoculation of Al-5Ti-B master alloys. The microstructure of the sample obtain by combination of inoculation and EMS system show the best homogeneousness and finest grains.

  • PDF

Stress Concentration Analysis of Grain Refinement in Rheology Casting Process

  • Z., Yang;P. K., Seo;J.H., Ko;Y. S., Jung;C. G., Kang
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2004년도 추계학술대회 논문집
    • /
    • pp.668-671
    • /
    • 2004
  • The mechanics of the dendrite fragmentation is a very important aspect of grain refinement in rheocasting. In this work, the stress field of the dendrite stirred in the semisolid slurry was simulated by Metlab 6.0 software. The result shows that stress concentration at the root of the dendrite arms is great enough to cause plastic deformation though the agitation is moderate. Accordingly, dendrite fragmentation was suggested to be caused by fractured after fatigue erosion.

  • PDF

반용융가공에 의한 $Al_2O_3/Al$ 복합재료의 제조 및 열간압출공정 (Fabrication of $Al_2O_3/Al$ Composite Materials by Mashy State Forming and its Hot Extrusion Process)

  • 강충길;강성수
    • 한국주조공학회지
    • /
    • 제13권3호
    • /
    • pp.248-258
    • /
    • 1993
  • A semi-solid alloy in which solid and liquid phase are co-existing is obtained by stirring of A17075 molten metal. A semi-solid alloy is dependent on the corresponding temperature within the solid-liquid range, and the process parameters should be controlled accurately to obtain the homogeneous semisolid alloy. The fabrication possibility of fiber-reinforced aluminum alloy containing $Al_2O_3$ short fibers with vigorous agitation of short fibers were obtained by control of stirring time, solid fraction and impeller speed in extrusion billet fabrication processes. The microstructure to extrusion billet fabricated by low pressure casting was investigated for fiber dispersion state. The relationship between the extrustion force and velocity at hot extrustion, the flow strain and extrusion ratio were theoretically described. The surface defects with lubricants and without lubricant after hot extrusion were investigated. The composites materials after hot extrusion were measured by vickers hardness with extrusion ratio. It has become clear that the secondary working such as hot extrusion was very useful to obtained improved the mechanical properties of metal matrix composites.

  • PDF

감귤과피를 기질로 한 Aspergillus niger의 구연산 발효 (Citric Acid Fermentation from Mandarin Orange Peel by Aspergillus niger)

  • 강신권;박형환;이재호;이윤수;권익부;성낙계
    • 한국미생물·생명공학회지
    • /
    • 제17권5호
    • /
    • pp.510-518
    • /
    • 1989
  • 농산 폐자원 중에서도 감귤 가공공정에 따라 부생되는 감귤과피를 발효 기질로서의 이용을 목적으로 분리균 Asp. niger를 사용하여 구연산 발효에 미치는 배양조건 및 영향인자를 조사하였다. 그 결과 고 체 배양에서의 최적조건 즉 감귤과피와 물을 동량 혼합하고 여기에 NH$_4$NO$_3$0.2%, MgSO$_4$7$H_2O$ 0.1%, Methanol 2.5%를 첨가하여 PH4.5로 조절한 다음포자 현탁액(1x$10^8$ spore/$m\ell$) 2%를 접종하여 균체증식 초기에 35$^{\circ}C$, 20시간 배양하고 4시간 저온 처리한 다음 구연산 생성기에서 3$0^{\circ}C$로 48시간 배양했을 때 당에 대해 80.4%의 높은 수율의 구연산을 얻었다.

  • PDF

Slope plate 공법을 이용한 반응고 박판 및 제조 장치 개발 (Fabrication of Thin Plate of Semisolid Material using Slope Plate Process and Development of Fabrication Apparatus)

  • 구자윤;배정운;진철규;강충길
    • 한국주조공학회지
    • /
    • 제32권1호
    • /
    • pp.24-31
    • /
    • 2012
  • In this study, semi-solid thin plate of A 356 aluminum alloy was fabricated by using slope plate apparatus and vacuum pressurization. Slope plate was used to produce semi-solid material with spheroidal microstructures. After molten metal was poured into the slope plate connected to the pouring hole of die, semi-solid material flowed into the die cavity by vacuum degree. The primary crystals of the cast metal became spheroidal. In order to increase the working pressure, gas pressurization of U shape was designed for fabrication of thin plate. For 3 bar of gas pressure and 60 mmHg of vacuum degree, thin plate was fabricated without defects on surface.