• 한국기계가공학회지
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• 제14권4호
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• pp.118-125
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• 2015

The roll-forming process is a highly productive incremental forming process and is suitable for manufacturing thin, high-strength steel products. Recently, this process has been considered one of the most productive processes in manufacturing high-strength steel automotive structural parts. However, it is very difficult to develop the roll-forming process when the cross-sectional shape of the product changes in the longitudinal direction. In this study, a roll-forming process for manufacturing high-strength steel automotive parts with a linearly variable symmetric hat-type cross-section was developed. The forming rolls were designed by the 3D CAD system, CATIA. Additionally, the designed forming rolls were modified by the simulation through the 3D elastic-plastic finite element analysis software, MARC. The results of the finite element analysis show that the final roll-forming roll can successfully produce the desired high-strength steel automotive part with a variable cross-section.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2003년도 춘계학술대회 논문집
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• pp.504-509
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• 2003

In this paper, a multi-step optimization using a G.A.(Genetic Algorithm) with variable penalty function is introduced to the structural design optimization of a high speed machining center. The design problem, in this case, is to find out the best cross-section shapes and dimensions of structural members which minimize the static compliance, the dynamic compliance, and the weight of the machine structure simultaneously. The first step is the cross-section shape optimization, in which only the section members are selected to survive whose cross-section area have above a critical value. The second step is a static design optimization, in which the static compliance and the weight of the machine structure are minimized under some dimensional constraints and deflection limits. The third step is a dynamic design optimization, where the dynamic compliance and the structure weight are minimized under the same constraints as those of the second step. The proposed design optimization method was successful applied to the machining center structural design optimization. As a result, static and dynamic compliances were reduced to 16% and 53% respectively from the initial design, while the weight of the structure are also reduced slightly.

• 소성∙가공
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• 제17권3호
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• pp.182-188
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• 2008

Crash box is one of the most important automotive parts for crash energy absorption and is equipped at the front end of the front side member. The specific characteristics of aluminum alloys offer the possibility to design cost-effective lightweight structures with high stiffness and excellent crash energy absorption potential. This study deals with crashworthiness of aluminum crash box for an auto-body with the various types of cross section. For aluminum alloys, A17003-T7 and A17003-T5, the dynamic tensile test was carried out to apply for crash analysis at the range of strain from 0.003/sec to 200/sec. The crash analysis and the crash test were carried out for three cross sections of rectangle, hexagon and octagon. The analysis results show that the octagon cross section shape with A17003-T5 has higher crashworthiness than other cross section shapes. The effect of rib shapes in the cross section is important factor in crash analysis. Finally, new configuration of crash box with high crash energy absorption was suggested.

• Wind and Structures
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• 제23권1호
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• pp.45-57
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• 2016

Open-cross-section composite beam (OCB) tends to suffer vortex-induced vibration (VIV) due to its bluff aerodynamic shape. A cable-stayed bridge equipped with typical OCB is taken as an example in this paper to conduct sectional model wind tunnel test. Vortex-induced vibration is observed and maximum vibration amplitudes are obtained. CFD approach is employed to calculate the flow field around original cross sections in service stage and construction stage, as well as sections added with three different countermeasures: splitters, slabs and wind fairings. Results show that flow separate on the upstream edge and cause vortex shedding on original section. Splitters can only smooth the flow field on the upper surface, while slabs cannot smooth flow field on the upper or lower surface too much. Thus, splitters or slabs cannot serve as valid aerodynamic means. Wind tunnel test results show that VIV can only be mitigated when wind fairings are mounted, by which the flow field above and below the bridge deck are accelerated simultaneously.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2001년도 추계학술대회논문집 II
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• pp.731-738
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• 2001

The conventional techniques for the prediction of natural frequency are often used to estimate the floor vibration. However. the predicted frequency differs significantly from the measured one since the predicted equation is not able to proper1y treat various material type. Transformation of slab section is necessary to predict natural frequency of composite deck plate, and this effort is complicated due to the various shape of each deck plate. In this study, a new simplified methodology to transform slab section is proposed, which treats effective depth as the distance from the top of a concrete topping to neutral axis of each deck plate. Finally proposed equation with fairly reasonable result compared to the measured values is obtained. based on the modification of vibration equation from LRFD theory. This efforts enhance errors in predicting frequency up to 15％.

• 한국지열·수열에너지학회논문집
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• 제17권1호
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• pp.23-32
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• 2021

Conventional wind power generators have limited installation sites due to low efficiency due to reverse resistance or high cut-in speed. To compensate for these problems, this study proposed another new type of tilting wind turbine. The key to this method is the structural design of a cylindrical cam with a guide groove that allows the blade to tilt. As the blade rotates by the cam, it tilts according to the angle. In the section that generates torque by receiving drag, the blade is made perpendicular to the wind. And it is a structure that creates a parallel state with the wind in the section where reverse resistance occurs. We prepared six types of cams considering the length of the section subject to drag, reverse resistance, tilting section. The performance was analyzed as the maximum value of the output, torque coefficient, and efficiency coefficient, which is indicated by setting different wind speed and low TSR.

• 한국공간구조학회논문집
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• 제23권2호
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• pp.61-68
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• 2023

A two-hour fire-resistance PC hollow slab for residential use was developed to secure structural and fire-resistance performance and to be applied to the general building and apartment housing markets. Compared to the existing hollow slab, in order to secure the same or better structural performance and economic feasibility by reducing the quantity, it was attempted to secure the fire resistance performance by reducing the concrete filling rate in the cross section and adjusting the thickness of the upper and lower flanges by optimizing the hollow shape in the cross section of the slab. For structural performance evaluation, experiments were performed on PC hollow slabs by varying the member thickness and the presence or absence of overlaid concrete, and all of the experimental results showed that the design strength was sufficiently exhibited and that stability during construction was possible. The developed synthetic PC hollow slab has secured fire resistance and residential performance so that it can be applied to all buildings, and it is intended to be immediately applied to the field.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1975-1979
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• 2005

Equal channel angular pressing has been employed to produce materials with ultra-fine grains that have high strength and high corrosion resistance properties. Along with the experiments, the finite element method has been widely performed to investigate the deformation behavior of specimen and the effects of process parameters of ECAP. In general, several steps of ECAP have been repeatedly executed. In this paper, the effects of sectional shape change have been investigated during ECMAP (RouteA, RouteC) with pure-Zr by using three-dimensional finite element analysis. The results have been compared with the experimental results.

• 한국강구조학회 논문집
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• 제12권6호
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• pp.671-680
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• 2000

이 논문은 합성슬래브의 구조적 거동에 관한 것으로, 개방형 형상인 사다리꼴 데크플레이트와 폐쇄형인 역삼각형 상단플랜지 데크플레이트를 사용한 합성슬래브의 실험에 의한 것이다. 그 결과 합성슬래브의 합성거동을 위해서는 데크플레이트의 형상적인 요소가 매우 중요한 변수로 나타났다. 즉 폐쇄형 형상인 역삼각형 데크플레이트가 사다리꼴 형상보다 전단슬립과 처짐에 더 효과적으로 나타났다. 그러므로 합성데크슬래브 용도로 사용되는 데크플레이트의 개발과 사용에 있어 형상적인 요소가 매우 중요하게 취급되어야 하며, 이에 대한 이론적인 평가도 이루어 졌다.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 2004년도 춘계학술발표회
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• pp.815-822
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• 2004

A knowledge of in situ stress state is important to design various engineering structures such as dams, tunnels and so on. There are about three wellknown indicators that is, borehole will breakouts, hydraulic fracturing, ellipsoidal cross section of borehole that have been attributed to the state of stress in the vicinity of borehole. Fortunately, Televiewer traveltime image can be used as a caliper log with 144 or 288 arms, which allows to determine the borehole shape. Televiewer amplitude image will give detailed information about the distribution and character of breakouts and hydraulic fracturing as well. For investigation purposes, a series of boreholes(total 195 boreholes: 12.239m) that have been logged all over the country during past 10 years are analyzed. The primary objective of this paper are to examnine the ability of a Televiewer to determine the shape of borehole, to present data inferred by stress indicators, to indicate their possible relationship with the anisotropic horizontal stresses. It is shown that in most cases the fracture orientation statistically estimated from observed fractures denotes an excellent correlation with the orientations inferred by stress indicators. Many intervals of breakouts are terminated at the intersection of oblique fracture with the borehole. The results from Televiewer data are further compared with those of hydraulic fracturing techniques.