• 제목/요약/키워드: seamless stainless steel

검색결과 16건 처리시간 0.02초

이음매 없는 304L 스테인리스강관의 부식특성에 미치는 열처리의 영향 (Effect of Heat Treatment on the Corrosion Properties of Seamless 304L Stainless Steel Pipe)

  • 김기태;엄상빈;김영식
    • Corrosion Science and Technology
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    • 제16권6호
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    • pp.305-316
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    • 2017
  • Austenitic stainless steels have been widely used for various systems of nuclear power plants. Among these stainless steels, small pipes with diameter less than 14 inch have been produced in the form of seamless pipe. Annealing and cooling process during the manufacturing process can affect corrosion properties of seamless stainless steels. Therefore, 12 inch-diameter of as-received 304L stainless steel pipe was annealed and aged in this study. Intergranular corrosion resistance was evaluated by ASTM A262 Practice A, C, and E methods. The degree of sensitization was determined using a DL-EPR test. U-bend method in an autoclave was used to evaluate the SCC resistance in 0.01 M $Na_2S_4O_6$ or 40% NaOH solution at $340^{\circ}C$. As-received specimen showed relatively high degree of sensitization and intergranular corrosion rate. Carbon segregation was also observed near grain boundaries. Annealing treatment could give the dissolution of segregated carbon into the matrix. Aging treatment could induce segregation of carbon and finally form carbides. Microstructural analysis confirmed that high intergranular corrosion rate of the as-received seamless pipe was due to micro-galvanic corrosion between carbon segregation and grains.

Magnetic Abrasive Polishing for Internal Face of Stainless Steel Tube using Sludge Abrasive Grain

  • Kim, Hee-Nam;Soh, Dea-Wha;Hong, Sang-Jeen
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2004년도 추계학술대회 논문집 Vol.17
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    • pp.77-80
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    • 2004
  • In this paper, we have investigated the characteristics of the magnetic abrasive using sludge on polishing of internal finishing of seamless stainless steel (STS304) tube applying magnetic abrasive polishing. Either white alumina (WA) or green carborundum (GC) grain was used to resin sludge at a low temperature, and the sludge of magnetic abrasive powder was synthesized and crushed into 200 meshes. Surface roughness was measured before and after polishing, and more than 40% of improvement of surface roughness was achieved when WA grain was used under a specific condition. Even though some degree of surface roughness due to deeper scratches still exist, but the result showed a prospective magnetic abrasive polishing using sludge with WA or GC grains.

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8인치 직경의 304L 스테인리스강관의 부식특성에 미치는 제작공정의 영향 (Effect of Manufacturing Process on the Corrosion Properties of 304L Stainless Steel Pipe with 8-inch Diameter)

  • 김기태;허승영;장현영;김영식
    • Corrosion Science and Technology
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    • 제17권6호
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    • pp.279-286
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    • 2018
  • Austenitic stainless steels used in nuclear power plants mainly use pipes made of seamless pipes, which depend on imports. The manufacturing process and high cost are some of the problems associated with seamless pipes. Therefore, in this study, the corrosion characteristics of the seamless pipe and the SAW pipe were assessed to determine the safety and reliability of the SAW pipe in a bid to replace the seamless pipe. Microstructure was analyzed using an optical microscope and the degree of hardness was measured using a Rockwell B scale. Intergranular corrosion resistance was evaluated by ASTM A262 Practice A, C, and E methods. The degree of sensitization was determined using a DL-EPR test. Anodic polarization test was performed in deaerated 1% NaCl solution at $30^{\circ}C$ and the U-bend method was used to evaluate the SCC resistance in 0.01 M $Na_2S_4O_6$ at $340^{\circ}C$ and 40% NaOH solution at $290^{\circ}C$. Weld metal of the SAW pipe specimen showed relatively high degree of sensitization and intergranular corrosion rate. However, annealing to SAW pipes improved the corrosion properties in comparison to that of the seamless pipe.

슬러지 연마입자를 이용한 이음매 없는 스테인리스강 튜브내면의 자기연마 (Magnetic Abrasive Polishing for Internal Face of Seamless Stainless Steel Tube Using Sludge Abrasive Grain)

  • 김희남;윤여권;김상백;최희성
    • 한국자동차공학회논문집
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    • 제12권6호
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    • pp.151-157
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    • 2004
  • In this paper deals with behavior of the magnetic abrasive using sludge on polishing characteristics in a new internal finishing of seamless stainless steel tube applying magnetic abrasive polishing. The magnetic abrasive using sludge-abrasive grain WA and GC used to resin bond fabricated low temperature. And sludge of magnetic abrasive powder fabricated that sludge was crused into 200 mesh. The previous research have made an experiment in the static state the movement of magnetic abrasive grain is nevertheless in the dynamic state. In this paper, We could have investigated into the changes of the movement of magnetic abrasive grain. In reference to this result, we could have made the experiment which is set under the condition of the magnetic flux density, polishing velocity according to the form of magnetic brush.

Magnetic Abrasive Polishing for Internal Face of Seamless Stainless Steel Tube using Sludge Abrasive Grain

  • Kim, Hee-Nam
    • 동굴
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    • 제78호
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    • pp.23-27
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    • 2007
  • In this paper, we have investigated the characteristics of the magnetic abrasive using sludge on polishing of internal finishing of seamless stainless steel tube applying magnetic abrasive polishing. Either white alumina grain was used to resin sludge at a low temperature, and the sludge of magnetic abrasive powder was synthesized and crushed into 200 meshes. Surface roughness was measured before and after polishing, and more than 40% of improvement of surface roughness was achieved when grain was used under a specific condition. Even though some degree of surface roughness due to deeper scratches still exist, but the result showed a prospective magnetic abrasive polishing using sludge with white alumina grains.

Flux Cored Wire의 최신 기술 개발 동향 (The Latest Technology Development Trends of Flux Cored Wire)

  • 임희대;최창현;정재헌;길웅
    • Journal of Welding and Joining
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    • 제34권6호
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    • pp.1-10
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    • 2016
  • Flux Cored Wire is the most widely used welding material for Flux Cored Arc Welding these days. This paper introduces the technical aspects of manufacturing FCW and the development trend of FCW for each type of steel and metal. The studies are ongoing to lower the production cost of seamless-type FCW since it has not been generally used in welding shops so far because of it high cost even though the seamless-type FCW has various advantages than folded-type FCW in terms of manufacturing technology. Meanwhile, a technical research has been carried out to develop a rutile type of FCW products which satisfies high toughness after post heat treatment. In addition, for high-speed fillet welding, there has been a development of welding materials which can be welded in Single Auto-Carriage 100 cpm or more and up to Twin Tandem 200 cpm without occurring any welding defect in order to improve the welding productivity. As Zn coated steel is being used recently to improve the corrosion resistance of the automotive parts, a research and development for Metal Cored Wire has been conducted to reduce the Si island produced in welding operation than those produced when using the former solid wires. A development of welding material that guarantees CTOD performance beyond $-40^{\circ}C$ CTOD to $-60^{\circ}C$ is underway by different steel grades, and FCW for super austenitic stainless steel is being developed as the corrosion resistant steel has been upgraded.

청정도 가스 이송용 재료의 특성과 전해연마에 관한 연구 (A Study on the Characteristics of Electro Polishing and Utility Materials for Transit High Purity Gas)

  • 이종형;박신규;양성현
    • 한국산업융합학회 논문집
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    • 제7권3호
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    • pp.259-263
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    • 2004
  • In the manufacture progress of LCD or semiconductor, there are used many kinds of gas like erosion gas, dilution gas, toxic gas as a progress which used these gas there are required high puritize to increase accumulation rate of semiconductor or LCD materials work progress of semiconductor or LCD it demand many things like the material which could minimize metallic dust that could be occured by reaction between gas and transfer pipe laying material, illumination of the surface, emition of the gas, metal liquation, welding etc also demand quality geting stricted. Material-Low-sulfur-contend (0.007-0010), vacuum-arc-remelt(VAR), seamless, high-purity tubing material is recommend for enhance welding lower surface defect density All wetted stainless steel surface must be 316LSS elecrto polishinged with ${\leq}0.254{\mu}m$($10.0{\mu}in$) Ra average surface finish, $Cr/Fe{\geq}1.1$ and $Cr_2O_3$ thickness ${\geq}25{\AA}$ From the AES analytical the oxide layer thickness (23.5~36 angstroms silicon dioxide equivalent) and chromum to iron ratios is similar to those generally found on electropolished stainless steel., molybdenum and silicon contaminants ; elements characteristic of stainless steel (iron, nickel and chromium); and oxygen were found on the surface Phosphorus and nitrogen are common contaminants from the electropolish and passivation steps.

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A Study on Magnetic Abrasive using Sludge

  • Kim, Hee-Nam
    • 동굴
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    • 제82호
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    • pp.8-12
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    • 2007
  • In this paper, we have investigated the characteristics of the magnetic abrasive using sludge on polishing of internal finishing of seamless stainless steel tube applying magnetic abrasive polishing. Either green carborundum(GC) grain was used to resin sludge at a low temperature, and the sludge of magnetic abrasive powder was synthesized and crushed into 200 meshes. Surface roughness was measured before and after polishing, and more than 38% of improvement of surface roughness was achieved when grain was used under a specific condition. Even though some degree of surface roughness due to deeper scratches still exist, but the result showed a prospective magnetic abrasive polishing using sludge with green carborundum grains.

수계소화설비용 경량벽 스테인리스 강관의 사용가능성 평가에 관한 연구 (A Study on the Possibility of using Light-Wall Stainless Steel Pipe for Water-Based Fire Protection System)

  • 남준석;원성연;김영호;민경탁;박승민
    • 한국화재소방학회논문지
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    • 제24권5호
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    • pp.94-101
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    • 2010
  • 수계소화설비에 사용되고 있는 관으로는 배관용 탄소강관, 압력배관용 탄소강관, 동관 등이 사용되고 있다. 최근 건축물의 고층화, 복합화로 소화설비에는 내식성이 우수하고, 시공성이 간편하며, 가볍고 경제적인 관의 사용이 고려되고 있다. 이러한 특징을 가진 스테인리스 강관과 기존에 사용되고 있는 동관의 물성, 강도, 내식성, 내열성 등의 비교를 통해 스테인리스 강관의 소화설비로의 사용 가능성을 평가하고자 하였다. 그 평가결과로 경량벽 스테인리스 강관인 일반배관용 스테인리스 강관(KS D 3595)은 1.2MPa미만의 압력에서 수계소화설비에 사용될 수 있는 충분한 물성, 강도, 내식성, 내열성 등을 가지고 있음을 확인할 수 있었다.

유한요소법을 이용한 분기배관의 성형해석에 관한 연구 (A study on the Analyses of T-branch Pipe Forming using a Finite Element Method)

  • 남준석;백창선;임광규;사공성호;소수현;민경탁
    • 한국화재소방학회논문지
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    • 제21권1호
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    • pp.98-105
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    • 2007
  • 본 연구에서는 소방 건축분야에 가장 많이 사용되는 배관인 배관용 탄소강관 및 이에 상응하는 스테인리스 강관을 분기배관으로 제작이 가능한지 여부를 상용유한요소프로그램(ABAQUS)을 이용하여 확인하였다. 이러한 배관을 분기배관으로 성형할 경우 심이 없는 배관 사용을 원칙으로 하고 배관에 심이 있는 경우 심과 정반대방향을 성형면으로 하여야 한다. 배관의 성형시 플러그의 경사면과 길이가 성형에 가장 큰 영향을 미치는 요소임을 알 수 있었다. 분기배관의 성형해석결과를 토대로 분기부분의 최소 높이와 두께를 제안했다.