• 제목/요약/키워드: screw conveyor

검색결과 25건 처리시간 0.03초

공기분사에 의한 양송이 버섯 세척기 개발 (Development of Air-jet Washer for the Agaricus Bisporus)

  • 박회만;조광환;홍성기;이선호
    • Journal of Biosystems Engineering
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    • 제34권3호
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    • pp.167-174
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    • 2009
  • This study was conducted to develop an agaricus bisporus washing machine which uses compressed air to remove foreign materials attached on the surface of agaricus bisporus. A prototype of the washing machine was constructed, and performance of removing foreign materials was tested. Research results are as follows: 1. Several transferring methods including PE roller rotation, brush roller rotation, PE screw rotation, vibration plate, and belt conveyor were evaluated. Roller, screw, and vibration methods caused damages on the surface of the products, but belt conveyor method caused the least damages. 2. For air jet, a stationary nozzle type and a rotational type were evaluated. The best air jet nozzle was the jet-type nozzle, and the rotational type was more effective than stationary type nozzle. 3. With the conveyer belt, box type moving method and the rotational air jet nozzle, the washing machine showed the best performance when higher than 5.4${\times}$105 Pa of air jet pressure and lower than 0.047 m/s of moving speed was used. Working performance of the system was 650 kg/h, and the damaging rate was 1.2 %.

유류 오염토양 복원을 위한 토양세척 장비의 적용성 연구 (A Treatability Study on the Soil Washing Device for the Remediation of Oil-Contaminated Soil)

  • 공준;최상일
    • 한국토양환경학회지
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    • 제3권3호
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    • pp.109-116
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    • 1998
  • 본 연구에서는 유류 오염토양 복원을 위한 효율적인 세척 공정과 장비를 구성하여 현장 적용 가능성을 검토하였다 토양세척 장비는 co-current식 전세척장치와 counter-current식 세척조로 구성된다. 토양 이송 및 부분 세척이 이루어지는 전세척장치를 통과한 토양과 물은 세척용액이 첨가되는 세척조로 유입되며, 적정 운전 조건하에서 내벽에 부착된 나선형 웨어에 의해 일정 입경을 기준으로 토양이 분리되며, 동시에 각 웨어 사이에 부착된 임펠러의 교반력에 의해 토양내 오염물질이 탈착된다. 실험 결과, 전세척장치는 토양주입량 1 kg/min, 진탕비 1, 회전속도 50 rpm에서 최대 세척효율 83.6%(#4-)을 보였으며 세척조에서는 토양.물 주입위치 15 cm, 회전속도 5 rpm, 경사각 $6^{\circ}$, 세척용액 주입유량 0.8 L/min일 때 최대 세척효율인 97.9% (#4-)를 나타내었다.

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원 스테이션 파스너 자동포장기 개발(II) : 제작 및 성능검증 (Development of Automatic Packing System of One Station for Fasteners(II) : Packing System Manufacture and Performance Test)

  • 김용석;정찬세;양순용
    • 한국생산제조학회지
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    • 제20권5호
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    • pp.653-658
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    • 2011
  • In general, the purpose of packaging fasteners is a series of management activities to maintain the condition at the time of production until they get delivered to the end user. An automatic packing system for fasteners is consisted of bucket conveyor, slide feeder, vision inspection system, box-magazine conveyor system and automatic packing machine. Also, the automatic packing machine is consisted of six modules including charging device, clamping/opening device, sealing/cutting device, feeding/air-shower device, supplying/adjusting device and device frame, etc. In this paper, we proposed an automatic packing mechanism of the one station concept for packing work of fastener objects where the continuous batch work is performed in a finite space. The proposed one-station packing mechanism has been optimized through mechanical, dynamical, structural and fluid analyses. And it had been manufactured as the prototype of automatic packing machine. The field test for validation of performance was performed directly at the production line of bolt and screw. In the field test, this packing machine showed an efficiency of about 4.5 times the manual operation. It also showed 30% reduction in the consumption of packing materials compared to the manual operation. This automatic packing machine for fastener objects will be commercialized soon.

카메라를 이용한 타이어 트레드 압출라인 자동화 (Automation of Tire Tread Extruder Line Using Cameras)

  • 표춘선;유준
    • 제어로봇시스템학회논문지
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    • 제19권3호
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    • pp.262-267
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    • 2013
  • This paper describes a vision based automation case study for the tire tread extruder line. To accurately measure the thread widths, two cameras with laser line illumination have been installed near the takeaway conveyer. The overall tread extruder line is then automated by controlling the speeds of take away conveyor and screw motor such that a difference between measured widths and the targeted data is minimized. By doing this, the conventional tread extruder line has been replaced by the developed automated computer system and with only one operator, increasing the production efficiency and reducing safety accidents.

Development of an Automated Measurement System for Dilution Process and Spraying Amount of Disinfectant

  • Kim, Jung-Chul;Chung, Sun-Ok;Cho, Byoung-Kwan;Chang, Hong-Hee;Kim, Suk;Chang, Dongil
    • Journal of Biosystems Engineering
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    • 제38권4호
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    • pp.228-239
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    • 2013
  • Purpose: The objectives of this study were to develop an automated disinfectant dilution system, and an automated data management system for spraying amount for resolving uncertainty problem. Methods: Proper diluting rate was made by a controlled volume pump for liquid disinfectant and a screw conveyer pump for solid disinfectant. The water capacity of disinfecting system of 400 L was controlled by two water level sensors. The water quantity of water tank was controlled by the signals which were produced by the water level sensors. Signals were processed by Labview Programming, and ON/OFF of solenoid valve that was used for controlling water supplying to water tank, was controlled by SSR. The operating time of pumps for disinfectant was controlled quantitatively. A turbine flowmeter was used for development of automated measurement system for spraying amount of disinfectant. In order to save the flowmeter data and to control the spraying system, a multi-function data logger was used, and it was processed and saved in Excel file by a program developed in this study. Results: Labview 2010 was used for programming to control the automated measurement system for spraying amount of disinfectant. Results showed that the relationship between flowmeter value and time had a significant linear relationship such as 0.99 of $R^2$. Generally, 6.74 L/s of diluted disinfectant is sprayed for a vehicle passing through the disinfection system (about 15 seconds). Test results showed that average error between the measured spraying amount and the flowmeter data was 50 mL, and the range of error was 1.3%. Since the amount and time of spraying could be saved in real-time by using the spreadsheet files which could not be modified arbitrarily, it made possible to judge objectively whether the disinfection spraying was performed or not. Test results of spraying liquid and solid disinfectant showed that the errors between the measured discharge rate and the theoretical one were ranged within 3-4% for various dilution rates. Conclusions: The disinfection system developed would be working accurately. The automated spraying data base management system satisfied the purpose of this study. The automated dilution process system developed in this study could discharge liquid and solid disinfectant with accurate dilution rate, relatively.

직파용 벼 펠렛종자 제조장치 개선 연구(I) - 장치 제작과 성능분석 - (Improvement of a Rice Seed Pelleting Machine for Direct Seeding in Rice Cultivation(I) - Construction and its performance -)

  • 유대성;유수남;최영수
    • Journal of Biosystems Engineering
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    • 제28권5호
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    • pp.403-410
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    • 2003
  • To enhance the performance of a rice seed pelleting machine and the quality of rice-seed pellets made, improvement of the rice seed pelleting machine developed previously(Park, 2002) was tried and its performance was evaluated. As compared with the previous pelleting machine, a feeding mechanism of pellet materials to the forming rolls was changed from screw conveyor to hydraulic cylinder for proper feeding, rings were installed among rows of semi-spherical forming grooves on the forming rolls for reducing pellet materials loss and seeds damage, and discharging air nozzles were added for complete discharging of the pellets made. Through performance tests, capacity, pelleting ratio, and seed loss ratio of the pelleting machine were investigated at the mixing ratios of soil to rice seed of 6 : 1, 7 : 1, and 8 : 1, and rotating speeds of the forming rolls of 7 rpm, 10 rpm, and 13 rpm. As results of performance evaluation, pelleting ratios were in the range of 77 ∼ 89 %, and maximum pelleting ratio increased by 18 % in comparison with that of the previous machine. Maximum capacity was about 110 kg/h(about 63,000 pellets/h), which was increased by 70 % in comparison with that of the previous machine. But, ratios of seed loss were in the range of 24 - 49 %, which were not improved.

직파용 벼 펠렛종자 제조장치 개발 (Development of a Rice Seed Pelleting Machine for Direct Seeding in Rice Cultivation)

  • 박종수;유수남;최영수;유대성
    • Journal of Biosystems Engineering
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    • 제27권5호
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    • pp.381-390
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    • 2002
  • Direct seeding of rice-seed pellets is expected to be an alternative for solving problems in current direct seeding cultivation of rice. but mass production of rice-seed pellets is prerequisite for practical application. Design. construction and performance evaluation of an experimental rice seed pelleting machine were carried out for mass production of rice-seed pellets. The pelleting machine intended to make a ball type rice-seed pellet, which have 3∼5 rice seeds and diameter of which is 12 mm. Pellet materials ; rice seeds, soil, and binder were mixed and kneaded by the mixer. The designed rice seed pelleting machine fed pellet materials by screw conveyor to forming rolls and made rice-seed pellets. Capacity, ratio of perfect rice-seed pellets, seed and pellet material loss were investigated as mixing ratio of soil to rice seed and feeding rate of pellet materials. The pelleting machine showed up to 37,000 pellets/h of pelleting rate, 61∼71% of weight ratio of perfect rice-seed pellets to pellet materials supplied, 17∼48% of seed loss ratio. Average weight and average diameter of the pellets were 1.66 g and 12.0 mm. respectively. More than 3 rice seeds were included in most pellets at 6 : 1 of mixing ratio of soil to rice seed. And compression strength of the pellets was in the range of 88-130 N. To improve performance of the pelleting machine, improvements of the forming rolls, feeding mechanism, and discharging mechanism for reducing loss of pellet materials and seeds damage are needed.

내연기관(內燃機關) 배기(排氣)가스를 이용(利用)한 곡물가열기(穀物加熱機) 개발(開發) (Development of Grain Heater Using Engine Exhaust Gas)

  • 서상룡;에프 디 해리스
    • Journal of Biosystems Engineering
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    • 제10권2호
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    • pp.1-11
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    • 1985
  • A double pipe grain heater using engine exhaust gas as a heat source was developed. The performance of the grain heater was examined with soybeans as a test material experimentally and numerically using a mathematical model constructed. The following conclusions were drawn: 1. The modified screw conveyor used in the grain heater has a characteristic of decreasing capacity with increasing speed at speeds above 60 rpm. Operation with speeds below 60 rpm is recommended. 2. Heating soybeans by the heater at soybean flow rate up to 100 kg/hr, inlet temperature of the exhaust gas to the heater are recommended as above $400^{\circ}C$, $300^{\circ}C$, and $200^{\circ}C$ roughly for a 2, 5, and 10 kW engine, respectively. 3. Temperature increments of soybean by the heater at soybean flow rates ranged from 25 to 100 kg/hr are in the ranges of $6^{\circ}C-35^{\circ}C$, $15^{\circ}C-88^{\circ}C$, and $15^{\circ}C-140^{\circ}C$ with exhaust gas from a 2, 5, and 10 kW engine, respectively, at an exhaust temperature of $500^{\circ}C$. 4. Thermal efficiency of the heater at soybean flow rates ranged from 25 to 100 kg/hr are in the ranges of 35-37%, 28-34%, and 20-29% with exhaust gas from a 2, 5, and 10 kW engine, respectively. 5. The grain heater can be used to heat the other grain, also, without any bad effect from the exhaust gas used as a heat source.

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축분 퇴비화 시설 내구성에 관한 조사연구 (A Study on the Durability of Manure Composting Facilities)

  • 홍지형
    • 한국축산시설환경학회지
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    • 제16권1호
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    • pp.13-20
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    • 2010
  • 본 연구사업 목적은 축분 공동 퇴비화시설에서 배출되는 퇴비화 악취물질이 퇴비화시설 기계에 부식과 마모를 일으켜서 기계 고장을 발생하는 현상을 방지하기 위해 축분퇴비화 시설 기계의 내구성을 재질과 구조 및 보수와 관리 측면에서 평가하여 축분 퇴비화 시설 기계의 내구성을 증대하고, 이에 개선 대책을 마련하는데 있었으며 주요 성과는 아래와 같다. 퇴비화시설 기계의 고장의 주요원인은 부식과 마모, 과부하 상태, 이물질 혼입 등 이었다. 퇴비화시설 기계에서 고장빈도가 높은 곳은 교반장치, 포장장치, 반송장치 등의 체인, 교반 날과 축, 모터, 스크루 베인 등에서 발생 되므로 정기점검과 보수관리가 중요하였다. 퇴비화시설 기계의 내구성 증대를 위한 고장 방지대책은 탈취장치 설치, 돌가루와 쇠붙이 등의 이물질 혼입방지, 고 수분 재료 사용방지 및 재료 과다투입 방지 등 이었다. 미 이용자원의 유효이용 및 유가성 폐기물의 퇴비화 처리를 위한 우리나라 지방자치단체의 바이오매스 타운 건설에 본 조사연구의 성과가 성공적으로 활용될 것으로 기대한다.