• Title/Summary/Keyword: screw compressor

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Fault Diagnosis of Screw type Air Compressor (스크루형 공기압축기의 고장진단)

  • Bae Yong-hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.7
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    • pp.1092-1100
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    • 2004
  • This paper describes the application of fault tree technique to analyze of compressor failure. Fault tree analysis technique involves the decomposition of a system into the specific form of fault tree where certain basic events lead to a specified top event which signifies the total failure of the system. In this research. fault trees for failure analysis of screw type air compressor are made. This fault trees are used to obtain minimal cut sets from system failure and system failure rate for the top event occurrence can be calculated. It is Possible to estimate air compressor reliability by using constructed fault trees through compressor failure example. It is Proved that FTA is efficient to investigate the compressor failure modes and diagnose system.

A study of the performance on large capacity screw compressors (중대형 스크루 압축기의 성능에 관한 연구)

  • Park, D.S.;Yang, S.H.;Lee, D.J.;Shin, J.K.;Yoo, S.Y.
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.668-671
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    • 2001
  • For the saving of energy consumption, it is necessary that the high efficient energy transfer machine. We found the optimum operating condition of screw water chiller during this performance test. The specifications of compressor for this performance test are as follows. Built-in volume ratio; Vi=2.4, using refrigerant; HCFC-22, nominal motor output; 60kW(80Hp). We found the test results on water cooled chiller standard test condition that the evaporating capacity is increased 8% maximum and 5.6% under same operating condition. and COP is increased 11 % max. and 8% under same operating condition with change of the evaporating inlet/outlet condition. For the results of these test, we can estimate the optimum operating condition of water cooled type screw chiller.

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Biomechanical Comparison of Spinal Fusion Methods Using Interspinous Process Compressor and Pedicle Screw Fixation System Based on Finite Element Method

  • Choi, Jisoo;Kim, Sohee;Shin, Dong-Ah
    • Journal of Korean Neurosurgical Society
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    • v.59 no.2
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    • pp.91-97
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    • 2016
  • Objective : To investigate the biomechanical effects of a newly proposed Interspinous Process Compressor (IPC) and compare with pedicle screw fixation at surgical and adjacent levels of lumbar spine. Methods : A three dimensional finite element model of intact lumbar spine was constructed and two spinal fusion models using pedicle screw fixation system and a new type of interspinous devices, IPC, were developed. The biomechanical effects such as range of motion (ROM) and facet contact force were analyzed at surgical level (L3/4) and adjacent levels (L2/3, L4/5). In addition, the stress in adjacent intervertebral discs (D2, D4) was investigated. Results : The entire results show biomechanical parameters such as ROM, facet contact force, and stress in adjacent intervertebral discs were similar between PLIF and IPC models in all motions based on the assumption that the implants were perfectly fused with the spine. Conclusion : The newly proposed fusion device, IPC, had similar fusion effect at surgical level, and biomechanical effects at adjacent levels were also similar with those of pedicle screw fixation system. However, for clinical applications, real fusion effect between spinous process and hooks, duration of fusion, and influence on spinous process need to be investigated through clinical study.

Simulation of the Economizer Performance of a Screw Compressor Using R22 and R407C (R22와 R407C를 적용한 스크류 압축기의 이코노마이저 성능 시뮬레이션)

  • Kim, Yeong-Il;Park, Sang-Hyeon;Jang, Yeong-Su;Kim, Yong-Chan;Nam, Im-U
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.3
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    • pp.465-473
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    • 2002
  • Screw compressor type chiller is widely used in refrigeration for capacity over 30 RT. To enhance the chiller performance, an economizer which increases the cooling capacity and COP can be adopted. In this study the performance of an economizer is studied by using a simulation program. Simulation results are compared with experiment data to verify the validation of a simulation program. Maximum economizer injection pressure is estimated and the performance of an economizer for various evaporation and condensation temperatures is calculated. From the results, the performance enhancement of an economizer by using R22 and R407C is compared.

Experimental study on the performance improvement of a screw-compressor-type chiller (스크류 압축식 냉동기의 성능향상에 관한 실험적 연구)

  • Lee, D.-Y.;Jung, S.-H.;Kang, B.H.;Hong, H.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.1
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    • pp.48-60
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    • 1999
  • An experimental study on the performance enhancement of a screw-compressor-type chiller with 100kW of nominal cooling capacity has been carried out. Performance test facility was developed to investigate the effects of a partial modification from the existing chiller on the performance. By replacing the existing shell-and -tube heat exchangers with plate heat exchangers, the cooling capacity is increased by 15~18% and the COP is also increased by 19~21% depending on the operation temperature range. Charging mixed refrigerant R22/R142b(80 : 20) instead of R22 into the chiller with plate heat exchangers improves the cooling capacity by 4% and the COP very largely by 30%. Each contribution of the plate evaporator, plate condenser, and mixed refrigerant to the performance enhancement is examined by analyzing the refrigeration cycle and the heat transfer processes. It is also shown that the chiller performance can be improved by adapting 2-stage-compression cycle using an economizer.

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The Development of a super high speed motor driving system for the direct drive type turbo compressor (직접 구동방식의 터보 압축기를 위한 초고속 전동기 구동 시스템 개발)

  • 권정혁;변지섭;최중경
    • Proceedings of the IEEK Conference
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    • 2002.06e
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    • pp.219-222
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    • 2002
  • There are screw, reciprocating type turbo compressor by structure in an air compressor which is essential equipment on the industrial spot. Recently, the application range of a turbo compressor tend to be wide gradually. And this type of compressor needs high speed rotation of impeller in structure so high ratio gearbox and conventional induction motor driving required. This mechanical system have results of increased moment of inertia and mechanical friction loss. Recent studies of modern turbo compressor have been applied to developing super high speed BLDC motor and driver which remove gearbox that make its size small and mechanical friction loss minimum. To accomodate this tendency, we tried to develope a super high speed motor drive system for 150Hp, 70,000rpm direct drive Turbo compressor using DSP(Digital Signal Processor) and SVPWM(Space Vector Modulation PWM) technique. The results of this specific application show that super high speed driver and controller could be implemented well with digital electronics.

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Diagnosis of Compressor Failure by Fault Tree Analysis (FTA기법을 이용한 콤프레서 고장진단)

  • 배용환;이석희;최진원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.1
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    • pp.127-138
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    • 1994
  • The application of fault tree technique to the analysis of compressor failure is considered. The techniques involve the decomposition of the system into a form of fault tree where certain basic events lead to a specified top event which signifies the total failure of the system. In this paper, fault trees are made by using fault train of screw type air compressor failure. The fault trees are used to obtain minimal cut sets from the modes of system failure and, hence the system failure rate for the top event can be calculated. The method of constructing fault trees and the subsequent estimation of reliability of the system is illustrated through compressor failure. It is proved that FTA is efficient to investigate the compressor failure modes and diagnose system.

Development of rotor profile design technology for improving the screw compressor performance (공기압축기 성능향상을 위한 로터 프로파일 설계기술 개발 연구)

  • Kim, Tae-Yoon;Lee, Jae-Young;Lee, Dong-Kyun;Kim, Youn-Jea
    • Proceedings of the KSR Conference
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    • 2009.05b
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    • pp.585-592
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    • 2009
  • The performance of screw compressor depends on lots of design parameters of rotor profile, such as length of seal line, wrap angle, blow hole, suction and discharge port size, number of rotor lobe, etc. The optimum rotor profile makes it possible to increase the compression efficiency with low energy consumption, and to minimize the loss of power. In this research, a new rotor profile design and performance analysis are done by computer simulation. It is expected that the volumetric efficiency is improved because the internal leakage is reduced due to the minimization of blow hole and clearance, and the stiffness of rotors is increased due to the reduction of length to diameter ratio. Also, the specific power consumption will be secured for use ranging from low to high operation speed.

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Development of a screw type super-charger for part load control (부분부하제어를 위한 스크류형 과급기 개발)

  • Bae, Jae-Il;Bae, Sin-Chul
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.353-358
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    • 2001
  • Turbo-charging or Super-charging has been used to boost engine power for Gasoline Engine and Diesel Engine came to the world at the beginning of $20^{th}$ century. So far Turbo-Charger has enjoyed a high reputation in the charging filed for its technical advantages such as no demand of operation power from engine and an excellent charging effect in the event of a static operation at mid- and high engine speed. A mechanically driven Super-Charger, however, is now emerging in order to meet demands of the age of speed such as high engine power for a quick change of the driving mode - high engine torque even at low engine speed. Since Super-Charger needs driving power from engine, it cannot improve its relatively higher fuel consumption against that of Turbo-Charger. This negative point is still an obstacle to the wide use of Super-Charger. Super-Charger using Screw-type compressor which has already had a considerable base in air compressor market will fulfill this purpose of improving fuel consumption by minimizing operation power owing to no charging at idling or partially loading driving. This study aims to develop power control concept to achieve this minimization of operation power.

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A Study on the Operating Control of a Heat Pump System with Screw Compressors (스크류 열펌프 시스템의 운전제어 방안에 관한 연구)

  • Park, Jun-Tark;Lee, Young-Soo;Kim, Jiyoung;Chae, Kyu-Jung;Yang, Hee-Jung
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.3
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    • pp.168-172
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    • 2013
  • A preliminary performance test of a 30RT 2-stage screw heat pump was carried out in order to develop a high performance large-scale unutilized energy source heat pump system, which will be used for district heating and cooling. In this study, two issues of the system operating control were investigated. The first issue is the mode switching control from 1-stage to 2-stage. A stable 2-stage heating operation is guaranteed, only if the load-side water inlet temperature is over a certain value, where the 1-stage heating operation should be done first from a cold start. The second issue is oil level control. An oil shortage problem in the low stage compressor, which depends on the degree of suction superheat, was solved by a proper oil level control scheme.