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Development of the Freeform Master I - a desktop RP machine based on a new sheet lamination process (정전기 방식을 이용한 박판 적층형 쾌속조형기술에 관한 연구)

  • 박정욱;이관행
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.767-770
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    • 2000
  • A novel process is newly developed for building RP(Rapid Prototyping) parts using a sheet lamination technique. The build process of existing sheet lamination type RP machines consists of the following steps : feeding, lamination and cutting. In this process, the laminated part of an object is often scratched by a cutter or damaged by a laser beam due to the cutting operation preceded by lamination, In addition, decubing of the unused portion from the laminated block is difficult. In the new process, cutting operation is performed before lamination. The cutting operation takes place while a paper sheet is firmly attached on the plate using electrostatic force. Then liquid glue is applied to the calculated region of the given contour for lamination. The process aims to manufacture a $2k RP machine, what we call the Freeform Mater I, that can use A4 or latter-size used papers. A prototype machine that demonstrates the design concept is built and further research issues are discussed.

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A Study on the Weldline Movement and Formability of Tailored Blanks in Square Cup Drawing (사각통 드로잉시 테일러드 블랭크의 용접선이동 및 성형성에 관한 연구)

  • ;Hisashi Hayashi;Matsuo Usuda
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.42-45
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    • 1997
  • Weldline movement of tailored blanks originates from two sources, primary and secondary. Primary movement occurs by geometrical reason, that is, just scratched lines on the no-weld blanks move during drawing to be fitted to geometrical change. Secondary movement is induced by the characteristics of tailored blanks itself. The primary movement was mainly dependent on the weldline location and not affected by the type of material. The secondary movement caused by laser welding and/or small strength difference in this study was not dominant compared with primary movement. The formability of tailored blanks always inferior to those of original blanks. This is due to the existence of hardened weld bead. The closer a weldline is to punch corner where drawing is most active, the worse its formability becomes. This is because the weldline prohibits the drawing process. It was confirmed by measuring diagonal length at the blank corner. The mode of fracture was changed form wall break to draw break when the weldling was close to the punch corner.

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The Formation and Control of the Biofilm in Dairy Industry: A Review (유가공 산업에서의 바이오필름 형성과 제어관리: 총설)

  • Chung, Yong Hwa;Chung, Dae Hak;Baick, Seung Chun
    • Journal of Dairy Science and Biotechnology
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    • v.33 no.2
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    • pp.139-151
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    • 2015
  • Biofilms are aggregates of microorganisms present in a self-produced matrix of extracellular polymeric substance (EPS) adhered to a surface. Formation of a biofilm in the environment on farms and in dairy plants comprises several stages: attachment, growth (development), and detachment. Generally, biofilms are harmful to humans and need to be controlled. Stainless steel (SS) surfaces that are untreated or are scratched comprise substrata that are especially vulnerable to biofilm formation; therefore, SS surfaces should be polished and sanitized. Various approaches are available for the destruction of biofilms; cleaning-in-place (CIP) is the method mainly used in dairy plants. Further study on optimum detergents, cleaning conditions, and methods for this purpose is needed.

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Corrosion and Adhesion of Electrophoretic Paint on AZ31 Magnesium Alloy Pretreated in Cerium Chemical Conversion Coating Solution

  • Phuong, Nguyen Van;Moon, Sungmo
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.189-189
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    • 2015
  • In this study, the corrosion resistance and adhesion of electrophoretic paint (E-paint) were studied on AZ31 magnesium alloy pretreated in cerium chemical conversion coating solutions with the addition of various ethanol concentrations. It was found that with increasing ethanol concentration from 0 to 90 percent can decrease the formation of $Mg(OH)_2/MgO$ and increase the formation of nano-crystalline cerium oxides on the coating. Both corrosion resistance and adhesion of E-painted AZ31 increased with increasing ethanol concentration. The best E-paint sample was observed on the sample pretreatment in cerium chemical conversion coating solution with the addition of 80 percent of ethanol. This sample showed an excellent adhesion without paint detached after water immersion test for 500 h at $40^{\circ}C$, and only a few blisters observed at the near scratched sites after 1000 h salt-spray test.

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A study on contaminant reduction performance of the adsorption protector for construction surface (흡착보양재의 오염물질방출 저감성능에 관한 연구)

  • Heo, Jung-Yong;Choi, Chang-Ho;Lee, Yun-Gyu
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.714-719
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    • 2008
  • In a domestic construction field, after floor is constructed, protector for construction surface is set up to prevent the surface of the floor being scratched and polluted. However, the problem is that contaminants discharged with the removal of the protector for construction surface exert a bad influence for the indoor air quality. In the research, it tested to the contaminant reduction performance of the adsorption protector for construction surface using powder of charcoal by the alternative proposal of such protectors for construction surface

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Effect of Surface Treatment on the Formation of NiO Nanomaterials by Thermal Oxidation

  • Hien, Vu Xuan;Heo, Young-Woo
    • Applied Science and Convergence Technology
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    • v.25 no.6
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    • pp.149-153
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    • 2016
  • Thermal oxidation has significant potential for use in synthesizing metal-oxide nanostructures from metallic materials. However, this method has limited applicability to the synthesis of multi-morphology NiO from Ni foil. Techniques consisting of mechanical and chemical approaches were used to pre-treat the Ni foil (prior to oxidation) to promote the formation of nanowires and nanoplates on the NiO layer. These morphologies were realized on the Ni foils scratched by sand paper and a knife, respectively, and subsequently heat-treated at $500^{\circ}C$ for 24 h. Small nanowires (diameter: <10 nm) formed on the Ni foil treated by absolute $HNO_3$ and then oxidized at $500^{\circ}C$ for 24 h. The formation of various morphologies (on the pre-treated Ni foil), which differ from that formed in the case of pristine Ni foil after oxidation, may be attributed to the surface melting phenomenon that occurs during the nucleation process.

Field Emission Character and Low Temperature Synthesize of Carbon Nanofibers using Fe-phthalocyanine (Fe-Phthalocyanine을 이용한 Carbon Nanofiber의 저온합성과 전계전자방출 특성)

  • ;T. Ikuno;M. katayama;K. Oura
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.2
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    • pp.242-247
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    • 2004
  • Using Ar plasama and Fe-phthalocyanine, carbon nanofibers have been synthesized at a low temperature. Fe-phthalocyanine was used as a source material for this process. The carbon nanofibers were grown in random orientation with a diameter of about 100 nm and length up to 10${\mu}{\textrm}{m}$ on Si substrate. The synthesized carbon nanofibers exhibited excellent field emission characteristics. Protrusions with a nanometer size are observed at an angle of 60$^{\circ}$with respect to the nanofiber axis. Furthermore, we found the selective growth of nanofibers on a scratched substrates.

Synthesis of Diamond Thin Films by Rf Plasma Assisted Chemical Vapor Deposition (RF 플라즈마 CVD법에 의한 다이아몬드 박막의 합성)

  • 이상희;이덕출
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.11 no.7
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    • pp.552-556
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    • 1998
  • Diamond thin films were deposited on Si substrate using $CH_4 and H_2$mixed gas by RF plasma CVD. Prior to deposition, the substrate surface was mechanically scratched with the diamond paste of $3{\mu}m$ to improve the density of nucleation sites. The microstructure of diamond films deposited with methane(0.5%~2%) at the reaction pressure ranging from 20 torr to 50torrr were studied by a scanning electron microscope. It was observed in the deposited diamond films that the nucleation density decreased and crystallinity increased with decreasing the methane concentration. However, the nucleation density and crystallinity were decreased with decreasing the process pressure.

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LOW TEMPERATURE DIAMOND GROWTH USING MICROWAVE PLASMA CVD

  • Sakamoto, Yukihiro;Takaya, Matsufumi;Shinohara, Kibatsu
    • Journal of the Korean institute of surface engineering
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    • v.29 no.5
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    • pp.487-493
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    • 1996
  • Diamond films were grown at lower temperatures (630-813K) on Si, Al (1100P), and Al-Si(8A, 8B, BC) alloy substrates using improved microwave plasma CVD apparatus in a mixed methane and hydrogen plasma. Improved microwave plasma CVD apparatus equipped water cooled substrate holder and the substrates were set up lower position than bottom line of the applicator waveguide. When the methane concentration was high and growth was conducted at lower pressures the diamond films were synthesized. Moreover the deposits on the scratched substrates formed flat surfaces consisting of fine grains. XRD results, the deposits were identified to cubic diamond. An analysis using Raman spectroscopy, further confirmed that diamond films deposited on the Si substrates were high quality. The deposits on the Al substrates, in contrast, contained amorphous carbon. While the quality of the deposits on the Al-Si substrates were differed with the substrate alloys.

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CORROSION BEHAVIOR OF Al-Zn ALLOY AS A SACRIFICIAL ANODE OF ORV TUBES

  • Jin, Huh;Lee, Ho-Kyun;Lee, Jae-Ho
    • Journal of the Korean institute of surface engineering
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    • v.32 no.3
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    • pp.452-455
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    • 1999
  • ORV which vaporizes LNG to NG is consisted of tube and header whose substrate is aluminum alloy. The corrosion of the tube is very severe because of sea water being used as the heating source. In this research to protect ORV substrate material, the corrosion behavior of aluminum alloys was investigated for the sacrificial role of Al-Zn alloy for ORV tubes. The electrochemical behavior of aluminum alloys in sea water was investigated. The corrosion behavior of thermally-sprayed and cladded samples were compared through salt spray tests. Al-Zn alloy can act as a sacrificial anode and cladded Al-Zn alloy has a better corrosion resistance than that of thermally sprayed one. The galvanic effect of Al-Zn to substrate material was conformed from scratched sample tests.

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