• 제목/요약/키워드: scrap ratio

검색결과 47건 처리시간 0.032초

각종 황동 Scrap를 사용한 Ceramic 안료 개발 (Development of Ceramic Pigment using Brass Scrap)

  • 김준호;전옥현;서만철;이병하
    • 대한안전경영과학회지
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    • 제9권6호
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    • pp.197-204
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    • 2007
  • Ceramic pigments were developed by using 4 kinds of Brass scraps. Each Brass scraps were mixed with same weight-ratio of Husk ash, and fine-ground by Rotate ring mill(RRG-120, Armstech industrial. co. Ltd, Korea) after firing at $900^{\circ}C$, $1000^{\circ}C$ and $1100^{\circ}C$. As a result, analysis of particle size of synthetic pigments by particle size analyser, they are $3{\mu}m$ as average. The resulting pigments were characterized by using XRD, FT-IR, SEM Structure of the crystals are Zn2SiO4,, and ZnO, Cu2O, CuO, and cristobalite are existed and particles' shape are plate or needle. As a result of analysis of chemical composition by XRF, synthetic pigments have high SiO2 and CuO content and have SnO2, ZnO and NiO, too. 1wt%, 3wt% and 5wt% pigments were added in each lime glaze, lime-barium glaze and lime-magnesia glaze, and fired at oxidation and reducing atmosphere to figure hue in glazes out. As a result of analysis of color, chroma and brightness by UV, colors of glazes fired at oxidation atmosphere turned into green from sky blue, and colors of glazes fired at reducing atmosphere turned into pink and red.

Recovery of Nitric Acid and Valuable Metals from Spent Nitric Etching Solutions of Printed Circuit Board

  • Ahn, Jae-Woo;Ahn, Jong-Gwan;Lee, Man-Seung
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.140-143
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    • 2001
  • A study has been made on the recovery of nitric acid and valuable metals such as Cu, Sn, Pb from the spent nitric etching solutions. The nitric acid was extracted effectively by TBP but the heavy metals such as Fe, Cu, Sn, Pb were not extracted by TBP from the spent nitric etching solutions. From the experimental results, 95% of nitric acid in spent etching solution was extracted at O:A ratio of 3:1 with five stage by 60% TBP and 98% of nitric acid was stripped from the loaded organic phase at O:A ratio of 1:1 with four stages by distilled water. After extracting nitric acid, Cu was recovered as a metal by electrowinning effectively and Sn was successfully removed by precipitation method by adjusting the pH of raffinate solution. Finally, Pb was recovered by cementation with iron scrap at $65^{\circ}C$. Parameters controlling the cementation process, such as temperature, pH and the effect of the additives were investigated.

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원자력산업에서 지르코늄 스크랩 재활용을 위한 세정기술에 관한 연구 (A Study of Cleaning Technology for Zirconium Scrap Recycling in the Nuclear Industry)

  • 이지은;조남찬;안창모;노재수;문종한
    • 청정기술
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    • 제19권3호
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    • pp.264-271
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    • 2013
  • 본 연구에서는 지르코늄 피복관 제조공정에서 발생되는 스크랩을 원전급(nuclear grade)으로 재활용하기 위해 스크랩 표면에 부착되어 있는 오염물 제거조건을 최적화하였다. 주 오염물은 피복관 제조시 필거링 공정에서 사용하고 있는 수용성 냉각윤활제 잔류물로서 튜브 표면에 압착 및 탄화된 것으로 가정된다. 스크랩 발생 빈도가 높은 ${\phi}9.50mm$, zirlo 합금 튜브를 피 세정 대상물로 선정하여 세정 후 피 세정물 표면에 잔존하고 있는 오염물의 특성분석과 피 세정물의 표면 성분분석으로 세정성을 평가하였다. 세정제별 세정능력을 평가하기 위하여 수산화나트륨(sodium hydroxide) 계열 2종과 수산화칼륨(potassium hydroxide) 계열 3종을 선정하여 비교하였다. 또한 온도 및 초음파 강도에 따른 세정 효과 분석을 위해 상온, $40^{\circ}C$, $60^{\circ}C$에서 각각 세정한 결과, 세정온도 및 초음파 강도가 높을수록 세정효과도 높은 것으로 나타났다. 육안검사 결과 수산화나트륨 계열은 초음파 강도와 무관하게 모두 양호한 것으로 나타났으나 수산화칼륨 계열은 초음파 강도 120 W 이상에서 피 세정물의 표면상태가 양호한 것으로 나타났다. 중량측정법에 의한 세정효과 분석결과 수산화나트륨 계열은 세정효율이 97.6% ($60^{\circ}C$, 120 W)까지 나타났으나 수산화칼륨 계열은 피 세정물의 표면상태 불량으로 중량측정 방법을 적용하는 것이 부적합한 것으로 나타났다. 피 세정물의 표면 오염물 분석 결과 C, O, Ca, Zr 성분이 검출되었으며 그 중 C, O의 성분이 대부분을 차지하였음을 알 수 있었다. 피 세정물의 세정 정도에 따라 C, O 구성 비율의 변화가 큰 것으로 나타났으며 세정이 잘될수록 C의 구성비율이 감소되며 상대적으로 O의 구성 비율이 증가되었다. 본 연구 결과를 바탕으로 산업현장에 적용하기 위하여 세정공정을 알카리세정, 수세, 건조의 3단계로 구분하고 각 단계별로 세정변수를 조정함으로써 세정효과의 극대화를 기대할 수 있다.

Characterisation and Co-pyrolytic Degradation of the Sawdust and Waste Tyre Blends to Study the Effect of Temperature on the Yield of the Products

  • Shazali, Erna Rashidah Hj;Morni, Nurul Afiqah Haji;Bakar, Muhammad Saifullah Abu;Ahmed, Ashfaq;Azad, Abul K;Phusunti, Neeranuch;Park, Young-Kwon
    • 공업화학
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    • 제32권2호
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    • pp.205-213
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    • 2021
  • The present study aimed to determine the effect of co-pyrolysis of sawdust biomass and scrap tyre waste employing different blending ratios of sawdust to waste tyre such as 100:0, 75:25, 50:50, 25:75, and 0:100. The thermochemical characterization of feedstocks was carried out by employing the proximate, ultimate analysis, and thermogravimetric (TGA) analyses, calorific values, and scanning electron microscope coupled with energy dispersive x-ray analysis (SEM-EDX) to select the blending ratio having better bioenergy potential amongst the studied ratios. The blending ratio of 25:75 (sawdust to waste tyre) was selected for the co-pyrolysis study in a fixed-bed pyrolysis reactor system based on its solid biofuels properties such as heating value (30.18 MJ/kg), and carbon (71.81 wt%) and volatile matter (63.82 wt%) contents. The pyrolysis temperatures were varied as 500, 600 and 700 ℃ while the other parameters such as heating rate and nitrogen flowrate were maintained at 30 ℃/min and 0.5 L/min respectively. The bio-oil yields as 31.9, 47.1 and 61.2 wt%, bio-char yields as 34.5, 34.2 and 31.4 wt% and gaseous product yields as 33.6, 18.60 and 7.3 wt% at the pyrolysis temperatures of 500, 600 and 700 ℃ respectively were obtained. The blends of sawdust and waste tyres showed the improved energy characteristics which could provide the solution for the beneficial management of sawdust and scrape tyre wastes via co-pyrolysis processing.

석탄회(石炭灰)의 반복재하(反復載荷)에 의한 변형특성( 變形特性) (Deformation Characteristics of Coal Ash due to Repeated Compressive Loading)

  • 천병식;박흥규
    • 대한토목학회논문집
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    • 제10권1호
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    • pp.125-134
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    • 1990
  • 본연구(本硏究)는 집중대량(集中大量)으로 부산(副産)되어 막대한 경비(經費)를 들여 폐기(廢棄)처리 되고 있는 석탄회(石炭灰)를 도로로반재(道路路盤材)로서 활용하고자 시멘트를 첨가(添加)하여 반복하중(反復荷重)을 가하였을 때의 변형특성(變形特性)에 대해서 영동화력발전소(嶺東火力發電所)와 영월화력발전소(寧越火力發電所)에서 발생(發生)되는 석탄회(石炭灰)를 대상으로 검토(檢討)한 것이다. 석탄회(石炭灰)에 시멘트 첨가율(添加率)이 증가(增加)할 수록 일축압축강도(一軸壓縮强度)는 직선적(直線的)으로 증가(增加)하였고, 시험 조건인 재하회수(載荷回數)에서는 탄성계수(彈性係數)가 감소하였으며, 압축강도(壓縮强度)는 약 21% 정도의 증가를 보였다.

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금속도금공정에서의 최적 모수 값 결정 (Optimum Parameter Values for A Metal Plating Process)

  • 김영진;홍성훈;이민구;권혁무
    • 대한산업공학회지
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    • 제34권3호
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    • pp.337-343
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    • 2008
  • The problem of determining the optimum metal plating thicknesses on the plane and curved surfaces of an electronic part is considered. A lower specification limit for the plating thickness is usually pre-specified. In most applications, the plating thickness on the curved surface is proportional to that on the plane surface. The proportion can be adjusted by adding chemical catalysts to the plating fluid. From the economic point of view, nonconforming items with a thickness smaller than the lower specification limit incur rejection costs, such as rework and scrap costs, while a thicker plating may incur an excessive material costs. In this article, an economic model is proposed for simultaneously determining the target plating thickness and the ratio of the plating thickness on the plane surface to that on the curved surface. An illustrative example demonstrates the applicability of the proposed model.

Fresh and hardened properties of rubberized concrete using fine rubber and silpozz

  • Padhi, S.;Panda, K.C.
    • Advances in concrete construction
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    • 제4권1호
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    • pp.49-69
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    • 2016
  • This work investigates the mechanical properties of conventional concrete (CC) and self compacting concrete (SCC) using fine rubber and silpozz were accompanied by a comparative study between conventional rubberized concrete (CRC) and self compacting rubberized concrete (SCRC). Fine rubber (FR) from scrap tires has replaced the fine aggregate (FA) and Silpozz has been used as a replacement of cement at the proportions of 5, 10 and 15%. Silpozz as a partial replacement of cement in addition of superplasticiser (SP) increases the strength of concrete. Fresh concrete properties such as slump test, compaction factor test for CRC, whereas for SCRC slump flow, $T_{500}$, V-funnel, L-box, U-box, J-ring tests were conducted along with the hardened properties tests like compressive, split tensile and flexural strength test at 7, 28 and 90 days of curing. The durability and microstructural behavior for both CRC and SCRC were investigated. FR used in the present study is 4.75 mm passing with fineness modulus 4.74.M30 grade concrete is used with a mix proportion of 1:1.44:2.91 and w/c ratio as 0.43. The results indicate that as FR quantity increases, workability of both CRC and SCRC decreases. The results also show that the replacement of natural fine aggregate (NFA) with FR particles decreases the compressive strength with the increase of flexural strength observed upto 5% replacement of FR. Also replacement of cement with silpozz resulted enhancement of strength in SCRC.

폐기물 매립지 침출수에 의한 중금속 용출에 관한 연구 (A Study on the Leaching of Heavy Metals by Municipal Solid Waste Landfill Leachate)

  • 정종관;장원;박영숙
    • 환경영향평가
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    • 제6권1호
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    • pp.105-110
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    • 1997
  • Sanitary landfill is a general method as a final disposal of municipal solid waste(MSW), therefore leachate characteristics are very various as lime goes by because of highly concentrated organic acids are contained non biodegradable COD. So it is hard to abide by the mandatory standards of discharge eventhough applying the physicochemical and biological processes to treat the leachate. The process of treating leachate are determined by the degree of removal and components, but they are highly contained organic materials. It is a removal method to use jointly with the physicochemical process if the hard and fast rule is needed. The critical components of material are COD, ammonia, salts and heavy metals in the case of treating biologically. Biological process is to use metabolism of microorganism, therefore it is a desirable condition which heavy metals are not contained, because they acting as an inhibitor of enzyme. Of these are contained, organic decomposition and synthetic function of microorganisms decrease significantly. Consequently, this research paper lays emphasis on the concentration of heavy metals in leachate and for the purpose of forecasting the factors which are affecting the leaching of metalic waste in some degree, experimented the various reacting conditions. 1. When the concentration of heavy metals in leachate is in comparison with the level eluted after reaction, at pH 7.9 the result of reaction for PCB to CCL scrap showed that Zn, Mn, Cu was more eluted 11.6 times, 340.3 times, and 2,705.5 times respectively than the leachate undiluted solution. 2. At the condition of strong acid pH 4.7, the concentration of heavy metals in EM undiluted solution showed that Zn, Mn, Cu was more eluted 26.5 times, 147.3 times, and 3,656.3 times respectively than leachate undiluted solution. 3. When the ratio leachate to EM was 50 vs 50(V/V%), Mn was more eluted 198.7 times than leachate undiluted solution, but Zn and Cu do not show the meaningful results. 4. The color of landfill leachate was black-brown. And fulvic acid that is main ingredient of NBD COD contained, oxygen of 44~50%. For that reason, I estimated that the level of Zn, Mn, Cu was higher than the case of leachate. 5. COD of leachate from general landfill is difficult to remove. Because the solution of heavy metals is improved by the character of leachate(pH & ingredient of oxygen etc.) hence the Mn, Cu, Zn act as disturbing factor, the biochemical treatment is hard. Therefore the type of PCB & CCL scrap, iron, aluminum contained metals need to previously separate from general wastes as much as possible.

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EPDM/열가소성 폴리우레탄 스크랩 블렌드의 제조 및 물성 (Preparation and Properties of EPDM/Thermoplastic Polyurethane Scrap Blends)

  • 이영희;강보경;유혜진;김정수;정영진;이동진;김한도
    • 청정기술
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    • 제15권3호
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    • pp.172-179
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    • 2009
  • 높은 강도, 경도, 신율, 비중 및 내마모성 등을 가진 채 폐기되는 열가소성 폴리우레탄 스크랩(TPU-S)과 습윤 상태의 내슬립성은 높으나 기계적 물성이 떨어지는 EPDM 고무의 용융 블렌드를 통해 신발 소재용 필름을 제조하고 조성과 특성과의 관계를 연구하였다. 블렌드 중의 TPU-S의 함량이 증가함에 따라 강도, 신도, 내마모성, 비중 및 경도 등 모든 물성이 증가하였으나, 습윤 상태의 내슬립성(동적마찰계수)은 크게 감소하였다. TPU-S 함량의 증가에 따라 블렌드의 파단신율은 단순혼합법칙 이상으로 증가하였으며, 습윤 상태의 내슬립성은 TPU-S가 $0{\sim}65%$ 범위에서 단순혼합법칙 이상이었다. 그러나 인장강도, 비중 및 내마모성은 모두 단순혼합법칙보다 낮은 값을 나타내었다. 이들 블렌드의 조성-특성 관계의 결과로부터 일반적으로 요구되는 신발 겉창용 소재의 물성에 충족되는 EPDM/TPU-S 블렌드의 조성은 무게비가 30/70인 것을 알 수 있었다.

불규칙형상의 박판제품에 관한 블랭킹 및 피어싱용 통합적 CAD시스템 (An integrated CAD system for blanking or piercing of irregular-shaped sheet metal products)

  • 최재찬;김병민;김철;윤지훈
    • 한국정밀공학회지
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    • 제15권2호
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    • pp.124-133
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    • 1998
  • This paper describes a research work of developing a computer-aided design of blanking and piercing for irregular-shaped sheet metal products. An approach to the development of compact and practical CAB system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer. Based on knowledge-based rules, the system, STRT-DES, is designed by considering several factors, such as complexities of blank geometry and punch profile, availability of press equipment and standard parts, utilization ratio which minimizes the scrap in a single or a pairwise operation, bridge width, grain orientation and design requirements which maximize the strength of the part when subsequent bending is involved. This system checks a forming feasibility with both internal and external features, a dimension of blanked hole, and a corner and a fillet radius for irregualrly shaped sheet metal products. Therefore this system can carry out a die design for each process which is obtained from results of an automated blank layout drawing with a best utilization ratio for irregular shape of product that was successful in production feasibility check module and those of an automated strip layout drawing and generate part drawings and the assembly drawing of die set in graphic forms.

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