• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.2
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• pp.195-204
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• 2020

To help solve the problems of how to set the optimal sawing force and the optimal controller parameters for different sawing conditions, a mathematical model of a proposed sawing system was established according to the principle of sawing force control. The conventional PID control method was then used for further research of the closed-loop control of the sawing force. Finally, through simulation and experimental research, the influence rule of the controller parameters and sawing load on the control performance and the relationships between the sawing width and controller parameters (proportion coefficient) and the sawing force setting value were obtained, from which a system scheme for intelligent sawing control of a band sawing machine was proposed. The research shows that the sawing efficiency of the intelligent sawing system was 18.1 (48%) higher than that of the original sawing system when sawing a grooved section sawing material, which verifies the good control effect of the proposed scheme.

• 제어로봇시스템학회:학술대회논문집
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• 2003.10a
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• pp.2713-2718
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• 2003

Some of manufacturing tasks such as sawing task often requires continuous impulsive motion. In case of sawing task, such impulsive motions can be observed between the teeth of the saw and the object. The amount of the external impulse exerted on the object has been treated as an important control parameter. The purpose of this work is to introduce a new concept of an effective mass in sawing task and to suggest an external impulse model in sawing task. A normalized impulse ellipsoid reflecting the velocity direction is employed to visualize the impact geometry. Experiments are performed for soft and hard workpieces to justify the external impulse model in the sawing task. It is demonstrated through simulation and experiment that the proposed external impulse model is effective to characterize the impact property.

• Journal of the Korean Wood Science and Technology
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• v.13 no.3
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• pp.41-48
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• 1985

In near future about 500,000 hectares of Japanese larch and pitch pine need thinning to improve crop-tree spacing and reasonable species composition in Korea. Although thinned trees show very little high quality wood, in fact, all the sawed products are suitable for construction and farming materials. Studies on the utilization of thinned small-diameter trees have been implemented in order to increase lumber yield and display the skeleton of farm buildings. The results obtained in this study were summarized as follows: 1. According to Korean Conifers Log Grading System, log grade 3 was 87.4 percent in Japanese larch bolts and 95.8 percent in pitch pine bolts from thinned trees. The ability to identify defects was essential for grading logs. 2. Cutting diagrams of sawing were developed for 1-sided sawing, 2-sided sawing and 3-sided sawing by small end diameter class of bolt and cutting sizes also were found to use effectively lumber with wane. 3. Lumber recovery of Pitch pine was a little higher than that of Japanese larch. The maximum lumber yields of pitch pine by sawing patterns were 87.2 percent for 1-sided sawing, 80.8 percent for 2-sided sawing an 64.1 percent for 3-sided sawing, up yield compared with 58.1 percent for 4-sided sawing. The lumber yield of 1, 2 and 3-sided sawing significantly was higher value than that of 4-sided sawing. 4. Lumber was inspected and graded. Lumber quality of diameter class 12cm was a little better than that of diameter class 8cm, but 90 percent of lumber in diameter c1ass 16cm fell into grade 3. The lumber grade was classified by Korean standard grades of confiers lumber. 5. Lumber from 1, 2 and 3-sided sawing was used to build the skeleton of a farm house ($53m^2$) and greenhouse ($60m^2$) in order to display more efficient use of small diameter trees from thinning 6. Total volume of timber for building a farm house was $8.1m^3$ of imported timber. Timber of $7m^3$, 70 percent of total volume would be substituted imported timber for domestic timber.

• The Transactions of the Korean Institute of Electrical Engineers A
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• v.48 no.4
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• pp.452-460
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• 1999

Sawing experiments using a two-arm system have been performed in this work. The two-arm system under consideration of two kinematically-nonidentical arms. A passive joint is inserted at the end-point of one robot in order to increase the mobility up to the motion degree required for sawing tasks. A hybrid control algorithm for control of the two-arm system is designed. We experimentally show that the performance of the velocity and force response are satisfactory, and that one additional passive joint not only prevents the system from unwanted yaw motion in the sawing task, but also allows an unwanted pitch motion to be notably reduced by an internal load control. To show the general applicability of the proposed algorithms, we perform experimentation under several different conditions for saw, such as three saw blades, two sawing speeds, and two vertical forces.

• Current Photovoltaic Research
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• v.6 no.1
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• pp.27-30
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• 2018

The dependency of the electrical characteristics of silicon solar-cells on the depth of damaged layer induced by wire-sawing process was investigated. To compare cell efficiency with residual sawing damage, silicon solar-cells were fabricated by using as-sawn wafers having different depth of saw damage without any damaged etching process. The damaged layer induced by wire-sawing process in silicon bulk intensely influenced the value of fill factor on solar cells, degrading fill factor to 57.20%. In addition, the photovoltaic characteristics of solar cells applying texturing process shows that although the initial depth of saw-damage induced by wire-sawing process was different, the value of short-circuit current, fill-factor, and power-conversion-efficiency have an almost same, showing ~17.4% of cell efficiency. It indicated that the degradation of solar-cell efficiency induced by wire-sawing process could be prevented by eliminating all damaged layer through sufficient pyramid-surface texturing process.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.6
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• pp.145-151
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• 1996

In sawing operation of cubic zirconia, the performance of diamond cutter blade is very dependent on the blade variables. This investigation presents experimental results which show the effects of the blade variables such as concentration, grain size of diamond, types of diamond abrasives, and bond materials on the behavior of the blades. Based on the experimental results an optimum blade condition for the sawing of cubic zirconia was recommended.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.12 no.6
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• pp.317-322
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• 2002

We have studied the sawing sach as the round brilliant cut, cushion barion cut and marquise cut. Through this study, we could examined the rate of waste from the grinding work, and find a solution for many problems which could be derived from the grinding work. We could reduce the rate of waste by this study about sawing technique; 2.5 % for round brilliant cut, 2.5 % for cushion barion cut and 5.5 % for marquise cut.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.12
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• pp.390-397
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• 2019

A mechanical model of band sawing saw frame was established according to an analysis of a commonly used saw-frame structure diagram to overcome the problems of low service life, substandard cutting precision and efficiency, and high manufacturing cost caused by the unreasonable design of saw frame. Taking a particular type of sawing machine as an example, stress cycle analysis of the saw blade was carried out according to the mechanical model of the saw frame, and the fatigue analysis model of the most dangerous cross-section point that was most prone to fatigue failure of the saw blade was then established. The fatigue analysis result was used as the basis for the improved design of the saw frame, and the improved detailed saw-frame design parameters were obtained. The results suggested that the saw frame system is much more compact and the saw blade force met the fatigue strength requirements through the improved design. In addition, the service life of the saw blade and the cutting precision were increased. The established mechanical model of the saw frame in this paper is used widely and has high practical application values.

• Journal of the Microelectronics and Packaging Society
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• v.10 no.4
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• pp.53-60
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• 2003

CCD(Charge-Coupled Device) wafers, with a layer of micro lenses on top, usually are not passivated with dielectric films. Micro lenses, in general, are made of polymer material, which usually has a large affinity for particles generated in the various chip fabrication processes, most notably the wafer sawing for chip-dicing. The particles deposited on the micro lens layer either seriously attenuate or deflect the incoming light and often lead to CCD failure. In this study we introduce new type of saws which would significantly reduce the particle-related problems found in conventional type of saws. In the new saws, the positions and diverging angles of side and center nozzles have been optimized so as to flush the particles effectively. In addition, an independent nozzle is added for the sole purpose of flushing the generated particles. The test results show that, with the new saws. the ratio of the particle-related CCD chip failures has been dropped drastically from 9.1% to 0.63%.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.5
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• pp.145-152
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• 1998

In this research, in order to predict the cutting force using a mechanistic model, specific cutting force was firstly obtained through the cutting experiments. Band sawing process is similar to a milling, that is multi-point cutting. Therefore it is not easy matter to evaluate specific cutting force. Thus, the thickness of workpiec was made smaller than one pitch of the saw in terms of fly cutting in the face milling process. Then the cutting force was predicted by analyzing the geometric shape of a saw tooth The tooth shape used in the research was raker set style that was generally used in band sawing. And a set of teeth is comprised of three teeth, those are ranked as left, straight and right. The mechanistic model was developed in this study considered those shapes of each tooth. From the validation experiments, the predicted cutting forces coincided well with the measured ones. Therefore the predicted cutting forces can be used for the adaptive control of saw engaging feed rate in the band sawing.