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ISO 13784-1 시험 방법에 의한 국제 상호비교 평가 분석 (Analysis on International Round Robin Test's Result by ISO 13784-1 Standard)

  • 박계원;정재군
    • 한국화재소방학회:학술대회논문집
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    • 한국화재소방학회 2011년도 추계학술논문발표회 논문집
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    • pp.201-204
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    • 2011
  • ISO 13784-1 sandwich panel tests were conducted by FILK, KICT in Korea, SP in Sweden and CSIRO in Australia. Sandwich panels composed of steel sheets, EPS and glass wool supplied by FILK were tested. Mainly heat release rate was compared and equality of distribution also analyzed on the point of statistical view based on ISO.

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DESIGN OF ADHESIVE BONDED JOINT USING ALUMINUM SANDWICH SHEET

  • PARK Y.-B.;LEE M.-H.;KIM H.-Y.;OH S.-I.
    • International Journal of Automotive Technology
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    • 제6권6호
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    • pp.657-663
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    • 2005
  • Recently, weight reduction of vehicles has been of great interest, and consequently the use of composite materials in the automotive industry is increasing every year. Composite sandwich panels which consist of two skins and core materials are replacing steels in automotive floor and door. The substitution of one material for another is accompanied by change of joining method, so that adhesive bonding has been popularly used for joining method of composite materials. In the case of adhesive bonding of composite materials, there could be loss in the joint strength by delamination of two faceplates or cracking on faceplate. Thus, it is necessary to prevent loss in the joint strength by designing the joint geometry. In the present paper, adhesive bonding of aluminum sandwich sheet was tried. For understanding joint behavior, studies on stresses in the single lap joint were reviewed and failure modes of composite material were analyzed. Strength tests on the single lap joint consisting of aluminum sandwich sheet and steel were performed and variation of the joint strength with the joint configuration was shown. Based on these results, design guide of adhesive bonding in aluminum sandwich sheet was suggested.

Thermal frequency analysis of FG sandwich structure under variable temperature loading

  • Sahoo, Brundaban;Mehar, Kulmani;Sahoo, Bamadev;Sharma, Nitin;Panda, Subrata Kumar
    • Structural Engineering and Mechanics
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    • 제77권1호
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    • pp.57-74
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    • 2021
  • The thermal eigenvalue responses of the graded sandwich shell structure are evaluated numerically under the variable thermal loadings considering the temperature-dependent properties. The polynomial type rule-based sandwich panel model is derived using higher-order type kinematics considering the shear deformation in the framework of the equivalent single-layer theory. The frequency values are computed through an own home-made computer code (MATLAB environment) prepared using the finite element type higher-order formulation. The sandwich face-sheets and the metal core are discretized via isoparametric quadrilateral Lagrangian element. The model convergence is checked by solving the similar type published numerical examples in the open domain and extended for the comparison of natural frequencies to have the final confirmation of the model accuracy. Also, the influence of each variable structural parameter, i.e. the curvature ratios, core-face thickness ratios, end-support conditions, the power-law indices and sandwich types (symmetrical and unsymmetrical) on the thermal frequencies of FG sandwich curved shell panel model. The solutions are helping to bring out the necessary influence of one or more parameters on the frequencies. The effects of individual and the combined parameters as well as the temperature profiles (uniform, linear and nonlinear) are examined through several numerical examples, which affect the structural strength/stiffness values. The present study may help in designing the future graded structures which are under the influence of the variable temperature loading.

가정변형률 솔리드 요소를 이용한 복합재 샌드위치 평판의 저속충격 해석 (Analysis of low-velocity impact on composite sandwich panels using an assumed strain solid element)

  • 박정;박훈철;윤광준;구남서;이재화
    • 한국항공우주학회지
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    • 제30권7호
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    • pp.44-50
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    • 2002
  • 본 논문에서는 저속충격을 받는 복합재 샌드위치 평판의 동적 거동에 관한 연구를 수행하였다. 접촉 하중의 산출을 위해서 Hertz의 접촉법칙을 새로이 수정하는 방법을 제시했는데, 지수를 줄이는 방법과 심재의 두께방향의 탄성계수의 값을 줄여 등가 탄성계수를 계산하는 방법을 사용했다. 접촉하중을 산출하는 비선형 방정식은 Newton-Raphson 방법을 사용하여 계산하였고, 시간적분에는 Newmark-beta 방법을 사용하였다. 이러한 기법과 18절점 가정변형률 솔리드 요소를 적용하여 저속충격 해석용 유한요소 프로그램을 개발했다. 이 프로그램을 이용하여 다양한 복합재 샌드위치 평판의 저속충격에 대한 동적 거동을 해석하였다. 제안된 접촉법칙을 적용한 해석결과를 분석하여 볼 때, 대부분의 경우에서 접촉하중과 접촉시간이 실험결과와 대체로 일치함을 확인하였다.

알루미늄5182/폴리프로필렌/알루미늄5182 샌드위치 판재의 톱니모양 거동 (Serration Behavior of AA5l82/Polypropylene/AA5182 Sandwich Sheets)

  • 김기주;신광선
    • 한국자동차공학회논문집
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    • 제12권3호
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    • pp.192-203
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    • 2004
  • The AA5182/polypropylene/AA5182 (AA/PP/AA) sandwich sheets have been developed for the application for automotive body panels in the future light weight vehicles with significant weight reduction. It has been reported that the 5182 aluminum sheet shows Luders band because of dissolved Mg atoms that causes fabrication process problem, especially surface roughness. The examination of serration behavior has been made after the tensile deformation of the AA/PP/AA sandwich sheets as well as that of the 5182 aluminum skin at room and elevated temperatures. All sandwich sheets and the 5182 aluminum skin showed serration phenomena on their flow curves. However, the magnitude of the serration was significantly diminished in the sandwich sheet with the high volume fraction of the polypropylene core. According to the results of the surface roughness analysis after the tensile test, the sandwich sheet evidently showed lower Luders band depth than the 5182 aluminum skin. Strain rate sensitivity, m-value, of the 5182 aluminum skin was -0.006. By attaching this skin with polypropylene core which has relatively large positive value, 0.050, m-value of the sandwich sheets was changed to the positive value. The serration reduction of the sandwich sheets was quantitatively investigated in the point of the effect on the polypropylene core thickness variation, that on the strain rate sensitivity. It was found that the serration reduction degree from the experimental results of the sandwich sheet was higher than that from the calculated values by the rule of mixture based on volume fraction of the skins and the core.

실대규모 화재시험(ISO 13784-1)을 적용한 샌드위치 패널 시스템의 연소성능 분류 (Classification of Reaction-to-Fire's Performances on Sandwich Panel Systems by Applying to ISO 13784-1 Fire Tests)

  • 박계원;임홍순;정재군;이길용;김정욱;정정호;이우석;김운형
    • 한국화재소방학회논문지
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    • 제23권2호
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    • pp.20-26
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    • 2009
  • 본 연구에서는 ISO 9705(room corner test)에 의한 샌드위치 패널 화재 시험방법을 보완한 ISO 13784-1(room corner test for sandwich panel building systems) 시험방법을 적용하여 샌드위치 패널연소특성 및 성능을 분석하였다. 4종의 샌드위치 패널을 시험체로 선택하였으며, 시험 후 열방출율, 연기 발생율, FIGRA, SMOGRA 결과값을 중심으로 각 패널의 연소 성능을 분석하였으며, 최종적으로 유럽 Eurefic Research Program 및 EN 13501-1에서 제시하는 분류기준에 적용하여 등급분류를 시도하였다.

Probabilistic multi-objective optimization of a corrugated-core sandwich structure

  • Khalkhali, Abolfazl;Sarmadi, Morteza;Khakshournia, Sharif;Jafari, Nariman
    • Geomechanics and Engineering
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    • 제10권6호
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    • pp.709-726
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    • 2016
  • Corrugated-core sandwich panels are prevalent for many applications in industries. The researches performed with the aim of optimization of such structures in the literature have considered a deterministic approach. However, it is believed that deterministic optimum points may lead to high-risk designs instead of optimum ones. In this paper, an effort has been made to provide a reliable and robust design of corrugated-core sandwich structures through stochastic and probabilistic multi-objective optimization approach. The optimization is performed using a coupling between genetic algorithm (GA), Monte Carlo simulation (MCS) and finite element method (FEM). To this aim, Prob. Design module in ANSYS is employed and using a coupling between optimization codes in MATLAB and ANSYS, a connection has been made between numerical results and optimization process. Results in both cases of deterministic and probabilistic multi-objective optimizations are illustrated and compared together to gain a better understanding of the best sandwich panel design by taking into account reliability and robustness. Comparison of results with a similar deterministic optimization study demonstrated better reliability and robustness of optimum point of this study.

Development of dynamic behavior of the novel composite T-joints: Numerical and experimental

  • Mokhtari, Madjid;Shahravi, Morteza;Zabihpoor, Mahmood
    • Advances in aircraft and spacecraft science
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    • 제5권3호
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    • pp.385-400
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    • 2018
  • In this paper dynamic behavior (modal analysis and dynamic transient response) of a novel sandwich T-joint is numerically and experimentally investigated. An epoxy adhesive is selected for bonding purpose and making the step wise graded behavior of adhesive region. The effect of the step graded behavior of the adhesive zone on dynamic behavior of a sandwich T-joint is numerically studied. Finite element analysis (FEA) of the T-joints with carbon fiber reinforced polymer (CFRP) face-sheets is performed by ABAQUS 6.12-1 FEM code software. Modal analysis and dynamic half-sine transient response of the sandwich T-joint are presented in this paper. Two verification processes employed to verify the dynamic modeling of the manufactured sandwich panels and T-joint modeling. It has been shown that the step wise graded adhesive zone cases have changed the second natural frequency by about 5%. Also, it has been shown that the different arranges in the step wise graded adhesive zone significantly affect the maximum stresses due to transient dynamic loading by 1112% decrease in maximum peel stress and 691.9% decrease in maximum shear stress on the adhesive region.

실대화재시험의 화재성능 등급분류에 관한 연구 (Study on the combustion performance's classification system for large scale fire tests)

  • 박계원;임홍순;정재군
    • 한국화재소방학회:학술대회논문집
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    • 한국화재소방학회 2008년도 추계학술논문발표회 논문집
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    • pp.99-104
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    • 2008
  • The combustion properties of sandwich panels were tested and analyzed according to ISO 13784-1(Room Corner Test for Sandwich panel building systems) test method for the purpose of establishing the classification of reaction to fire performance. Several variables including heat release rate, smoke production rate, FIGRA, SMOGRA, and so on, were analyzed for specific four materials about sandwich panel systems on each 5 times, totally 20 times. Finally, elements for Classification system were suggested and evaluations for those elements were made.

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Suppression of interfacial crack for foam core sandwich panel with crack arrester

  • Hirose, Y.;Hojo, M.;Fujiyoshi, A.;Matsubara, G.
    • Advanced Composite Materials
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    • 제16권1호
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    • pp.11-30
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    • 2007
  • Since delamination often propagates at the interfacial layer between a surface skin and a foam core, a crack arrester is proposed for the suppression of the delamination. The arrester has a semi-cylindrical shape and is arranged in the foam core and is attached to the surface skin. Here, energy release rates and complex stress intensity factors are calculated using finite element analysis. Effects of the arrester size and its elastic moduli on the crack suppressing capability are investigated. Considerable reductions of the energy release rates at the crack tip are achieved as the crack tip approached the leading edge of the crack arrester. Thus, this new concept of a crack arrester may become a promising device to suppress crack initiation and propagation of the foam core sandwich panels.