• Journal of the Korean Society for Precision Engineering
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• v.18 no.3
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• pp.195-204
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• 2001

Virtual computer numerical control(VCNC) arises from the concept that one can experience pseudo-real machining with a computer-numerically-controlled(CNC) machine before actually cutting an object. To achieve accurate VCNC, it is important to determine abnormal behavior, such as chatter, before cutting. Detecting chatter requires an understanding of the dynamic cutting force model. In general, the cutting process is a closed loop system that consists of structural and cutting dynamics. Machining instability, namely chatter, results from the interaction between these two dynamics. Several previous reports have predicted stability for a single path, using a simple cutting force model without tool runout and penetration effects. This study considers both tool runout and penetration effects, using experimental modal analysis, to obtain more accurate predictions. The machining stability in the corner cut, which is a typical transient cut, was assessed from an evaluation of the cutting configurations at the corner.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.9
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• pp.1597-1606
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• 2003

Static analysis using hybrid finite element(FE) method has been applied to characterize the influence of position, runout and thickness errors of the sun, ring and planet on the bearing forces and critical tooth stress. Some guidelines for tolerance control to manage critical stress and bearing forces are deduced from the results. Carrier indexing error planet assembly and planet tooth thickness error are most critical to reduce planet bearing force and maximize load sharing as well as to reduce critical stresses. Sun and carrier bearing forces due to errors increase several times more than those of normal condition.

• The Journal of the Petrological Society of Korea
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• v.26 no.1
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• pp.83-91
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• 2017

In order to determine the runout range of pyroclastic density currents on Jeju island, lava dome collapse on 8 locations of outer rim of Baekrokdam crater were simulated by TITAN2D numerical simulation program. We set parameters as internal friction angle as $30^{\circ}$ and bed friction angle as $20^{\circ}$ to control velocity of currents occurred by lava dome collapse. Then we set the height and radius of lava dome, initial speed of collapse and simulation times. And we carried out numerical simulations for a total of 96 scenarios. The result shows that the maximum runout distance was 13.4 km in case of lava dome collapse. This study can be used database for manufacturing of hazard map to minimize damages caused by pyroclastic density currents occurred on Jeju island.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.79-83
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• 2001

A cone-shaped active magnetic bearing spindle system for high speed internal grinding is designed and tested. The cone-shaped AMB system consists of only 4 couples of magnet, it can be smaller and lighter than conventional radial-axial-type AMB system. In this paper, the cone-shaped electromagnets are designed by magnetic circuit theory, and de-coupled direct feedback PID controller is applied to control the coupled magnetic bearings. The designed cone-shaped AMB spindle system is built and constructed with a digital control system, and tested its stbility and dynamic performances. As the results of the tests, this spindle runs up to 40,000 rpm with about 5 ${\mu}{\textrm}{m}$ of runout, and the AMB system provides high damping ratio eliminating overshoot and resonance speed.

• Journal of Institute of Control, Robotics and Systems
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• v.16 no.9
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• pp.872-875
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• 2010

This paper describes new harmonic disturbance compensation based on a peak filter array for Hard Disk Drives. Unlike a conventional method, the proposed method does not require any sin/cos functions or tables and reduces effects of all harmonic disturbances within a nyquist frequency. Two factors are introduced to parameterize stability and a gain tune. In addition, it is verified that the order of the proposed filter is minimal. From 600 experimental results, 8.5% performance improvement is achieved.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.2
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• pp.213-219
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• 2002

A cone-shaped active magnetic healing spindle system for high speed internal grinding with built-in motor that has 7.5kW power and maximum rotational speed of 50,000 rpm is designed and built. Using cone-shaped AMB(Active Magnetic Bearing) system, the axial rotor dick and magnets of conventional 5-axis actuating design can be eliminated. so this concept of design provides a simple magnetic bearing system. In this paper, the cone-shaped electromagnets are designed by magnetic circuit theory, and a de-coupled direct feedback PID controller is applied to control the coupled magnetic bearings. The designed crone-shaped AMB spindle system is built and constructed with a digital control system, which has TMS320C6702 DSP, 16 bit AD/DA, switching power amplifier and gap sensors. As the AMB system provides high damping ratio eliminating overshoot and resonance speed, this spindle runs up to 40,000 rpm stably with about 5${\mu}{\textrm}{m}$ of runout.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.3
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• pp.399-407
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• 2001

The Surface, generated by end milling operation, is deteriorated by tool runout, vibration, friction, tool deflection, etc. Especially in cornering cut, surface accuracy is usually determined by varying cutting forces, which causes tool deflections. Cutting conditions like feed rate is usually kept constant during machining a part, which causes dimensional error in severe cutting. Cornering cut is a typical example of deterioration of surface accuracy when constant feed rate is applied. Therefore it becomes important to develop NC post processor module to determine optimal cutting conditions in various cutting situations. In this paper, cutting force is predicted in cornering cut with flat end mill and feed rate is determined by constraining constantly resultant force. Also some control characteristics of CNC machining center are evaluated.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2005.11a
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• pp.577-580
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• 2005

This paper reports the high sensitivity actuator for flexible disk. The air stabilized flexible optical disk has very small axial runout. Therefore, It is proper to develop an actuator which has high sensitivity in tracking direction rather than in focusing direction. In order to maximize driving force in radial direction, we present an efficient design of magnetic circuit with simple multi-polarized magnets and auxiliary magnets. Designed magnetic circuit has big force in tracking direction. And we shift 2$^{nd}$ resonance frequency of moving parts Into high frequency band, not causing increase of mass and discord between force and mass centers to secure high sensitivities and sufficient control bandwidth. Finally, experimental results show that designed actuator has superior sensitivity in tracking direction.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.33 no.1
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• pp.181-194
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• 2013

Landslides are known as gravitational mass movements that can carry the flow materials ranging in size from clay to boulders. The various types of landslides are differentiated by rate and depositional features. Indeed, flow characteristics are observed from very slow-moving landslides (e.g., mud slide and mud flow) to very fast-moving landslides (e.g., debris avalanches and debris flows). From a geomechanical point of view, shear-rate-dependent shear strength should be examined in landslides. This paper presents the design of advanced ring-shear apparatus to measure the undrained shear strength of debris flow materials in Korea. As updated from conventional ring-shear apparatus, this apparatus can evaluate the shear strength under different conditions of saturation, drainage and consolidation. We also briefly discussed on the ring shear apparatus for enforcing sealing and rotation control. For the materials with sands and gravels, an undrained ring-shear test was carried out simulating the undrained loading process that takes place in the pre-existing slip surface. We have observed typical evolution of shear strength that found in the literature. This paper presents the research background and expected results from the ring-shear apparatus. At high shear speed, a temporary liquefaction and grain-crushing occurred in the sliding zone may take an important role in the long-runout landslide motion. Strength in rheology can be also determined in post-failure dynamics using ring-shear apparatus and be utilized in debris flow mobility.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.34 no.4
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• pp.1227-1240
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• 2014

Abandoned mines often cause environmental problems, such as alteration of landscape, metal contamination, and landslides due to a heavy rainfall. Geotechnical and rheological tests were performed on waste materials corrected from Imgi waste rock dump, located in Busan Metropolitan City. Debris flow mobility was examined with the help of 1-D BING model which was often simulated in both subaerial and subaqueous environments. To determine flow curve, we used a vane-penetrated rheometer. The shear stress (${\tau}$)-shear rate (${\dot{\gamma}}$) and viscosity(${\eta}$)-shear rate (${\dot{\gamma}}$) relationships were plotted using a shear stress control mode. Well-known rheological models, such as Bingham, bilinear, Herschel-Bulkley, Power-law, and Papanastasiou concepts, were compared to the rheological data. From the test results, we found that the tested waste materials exhibited a typical shear shinning behavior in ${\tau}$-${\dot{\gamma}}$ and and ${\eta}$-${\dot{\gamma}}$ plots, but the Bingham behavior is often observed when the water contents increased. The test results show that experimental data are in good agreement with rheological models in the post-failure stage during shearing. Based on the rheological properties (i.e., Bingham yield stress and viscosity as a function of the volumetric concentration of sediment) of waste materials, initial flowing shape (5 m, 10 m, and 15 m) and yield stress (100 Pa, 200 Pa, 300 Pa, and 500 Pa) were input to simulate the debris flow motion. As a result, the runout distance and front velocity of debris flow are in inverse propositional to yield stress. In particular, when the yield stress is less than 500 Pa, most of failed masses can flow into the stream, resulting in a water contamination.