• 제목/요약/키워드: rubber vulcanizate

검색결과 62건 처리시간 0.017초

사출성형공정에서 엘라스토머 재생재의 유동성 (The Fluidity of the Recycled Thermoplastic Elastomer on the Injection Molding process)

  • 노병수;한성렬;정영득
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.179-182
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    • 2007
  • In recent, recycling of plastic material has became a major issue due to the landfills and environmental problem. This study investigated fluidity of thermoplastic vulcanizate(TPV), which is for automobile component parts such as weather strip in order to replace ethylene propylene rubber (EPDM). So, using the spiral flow test mold and panel cover mold, we conducted an experiment on fluidity of TPV with injection molding. As results of injection molding experiment, the recycled TPV's flow length was a little bit longer than virgin TPV and a case of panel cover, the filled weight was almost same quantity.

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사출성형공정에서 엘라스토머 재생재의 유동성 (The Fluidity of the Recycled Thermoplastic Elastomer on the Injection Molding Process)

  • 노병수;한성렬;정영득
    • 소성∙가공
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    • 제16권4호
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    • pp.271-275
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    • 2007
  • These days, recycling of plastic material has become a major issue due to the landfills and environmental problem. This study investigates the fluidity of thermoplastic vulcanizate(TPV), which can be used for an automobile part such as a weather strip, in order to replace ethylene propylene rubber(EPDM). Injection molding experiments with the spiral flow test mold and panel cover mold are conducted to examine the fluidity of TPV during injection molding. It is found out that the recycled TPV's flow length is a little bit longer than the virgin TPV. However, the filling weight for a panel cover parts by a recycled TPV is almost the same as that by a virgin TPV.

Analysis of Peroxide Curing Agents in EVA Compounds and Vulcanizates

  • Chae, Eunji;Choi, Sung-Seen
    • Elastomers and Composites
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    • 제55권1호
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    • pp.6-12
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    • 2020
  • Poly(ethylene-co-vinyl acetate) compounds and vulcanizates containing dicumyl peroxide (DCP) (HD) were prepared, and the curing agent and reaction products were analyzed using gas chromatography/mass spectrometry (GC/MS). Samples containing trially cyanurate (TAC) and DCP (HDT) were also prepared and analyzed. Some raw DCP were decomposed in the injector region of GC to produce acetophenone. DCP was detected in the HD compound but was not observed in the HD vulcanizate, and instead acetophenone and 2-phenyl-2-propanol were detected. Both DCP and TAC were observed in the HDT compound but not in the HDT vulcanizate, where acetophenone and 2-phenyl-2-propanol were detected. Thus, some of the DCP decomposed during the compounding process. The formation mechanism for acetophenone and 2-phenyl-2-propanol during the crosslinking reaction was identified, and differences in the crosslinking reactions of HD and HDT compounds were discussed.

상온 노화 후 고무가황물에서 왁스의 이동과 증발에 미치는 왁스의 분자량 분포 (Influence of Wax Molecular Weights on Wax Migration and Evaporation of Rubber Vulcanizates at Room Temperature)

  • 임송희;최성신
    • Elastomers and Composites
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    • 제44권4호
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    • pp.397-400
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    • 2009
  • 오존은 상온에서 폴리머 이중 결합의 산화작용을 활발하게 하여 표면 갈라짐을 유발시킨다. 왁스는 고무 표면으로 이동하여 물리적 방어막을 형성하여 오존의 작용을 방지한다. 비보강 NR, SBR, BR 가황물을 상온에서 6개월간 노화 시켜 노화 전후의 왁스의 분자량 분포 변화를 조사하였다. 상온 조건에서 고무 가황물에 있는 왁스의 이동과 증발 거동은 노화방지제로서의 왁스의 역할과 고무 제품의 외관 오염을 이해하는데 도움을 준다. NR 시험편에서 알칸의 상대 세기 분포는 노화 후 고분자량쪽으로 이동하였으나 SBR 시험편의 경우에는 노화 전후의 분자량 분포 모양에는 큰 차이가 없었다.

Effect of Vinyl Group Content of the Functionalized Liquid Butadiene Rubber as a Processing Aid on the Properties of Silica Filled Rubber Compounds

  • Kim, Donghyuk;Ahn, Byungkyu;Ryu, Gyeongchan;Hwang, Kiwon;Song, Sanghoon;Kim, Wonho
    • Elastomers and Composites
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    • 제56권3호
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    • pp.152-163
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    • 2021
  • Liquid butadiene rubber (LqBR) is used as a processing aid and plays a vital role in the manufacture of high-performance tire tread compounds. In this study, center-functionalized LqBR (C-LqBR) was polymerized with different vinyl content via anionic polymerization. The effects of the vinyl content on the properties of the compounds were investigated by partially replacing the treated distillate aromatic extract (TDAE) oil with C-LqBR in silica-filled rubber compounds. C-LqBR compounds showed a low Payne effect and Mooney viscosity regardless of the vinyl content, because of improved silica dispersion due to the ethoxysilyl group. As the vinyl content of C-LqBR increased, the optimum cure time (t90) increased owing to a decrease in the number of allylic hydrogen. Moreover, the glass transition temperature (Tg) of the compound increased, and snow traction and abrasion resistance performance decreased, whereas wet grip improved. The energy loss characteristics revealed that the hysteresis attributed to the free chain ends of C-LqBR was dominant.

Influence of Kinds of Fatty Acids and Poly(ethylene glycol)s on Properties of Silica-Filled Natural Rubber Compounds

  • Park, Sung-Seen;Park, Sumgsoo
    • Macromolecular Research
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    • 제9권2호
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    • pp.92-99
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    • 2001
  • Silica-filled rubber compounds have slower cure characteristics than carbon black-filled ones due to the adsorption of curatives on the silica surface. Fatty acid was used as a cure activator along with zinc oxide in a sulfur cure system. Poly(ethylene glycol), PEG, was used in silica-filled rubber compounds to prevent adsorption of the curatives on the silica surface. In this study, influence of the size of fatty acid and PEG on properties of silica-filled NR compounds was investigated. It was found that the size of fatty acid and PEG affected the curt: characteristics and physical properties. The cure rate becomes faster as the PEG size increases. By increasing the size of fatty acid or PEG, the delta torque of the compound decreases while the Mooney viscosity increases. The modulus of the vulcanizate decreases with increasing the molecular weight of fatty acid or PEG. The experimental results were explained by the filler dispersion and by the prevention of the curative-adsorption on the silica surface.

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Effect of Silica Contents on the Vulcanizates Structure and Physical Properties in ENR/BR Blend Compounds

  • Sanghoon Song;Junhwan Jeong;Donghyuk Kim;Kiwon Hwang;Sungwook Chung;Wonho Kim
    • Elastomers and Composites
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    • 제59권1호
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    • pp.8-16
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    • 2024
  • As regulations on greenhouse gas emission have strengthened globally, the demand for improved fuel efficiency in automobiles continues to rise. In response, the tire industry is actively conducting research to improve fuel efficiency by enhancing tire performance. In this study, silica-filled epoxidized natural rubber (ENR)/butadiene rubber (BR) blend compounds were manufactured according to ENR types and silica contents, and their physical properties and vulcanizate structure were evaluated. ENR-50, which has a higher epoxide content than ENR-25, exhibited stronger filler-rubber interaction, resulting in superior abrasion resistance. In addition, because of its high glass transition temperature (Tg), the wet grip performance of ENR-50 improved, even though the rolling resistance increased. Increasing the amount of silica had little effect on the abrasion resistance due to the increase in filler-rubber interaction and decrease in toughness. In addition, ENR-50 exhibited better wet grip performance; however, the rolling resistance increased. The results indicated that truck bus radial (TBR) tire tread compounds can be designed by applying ENR-50 to improve wear resistance and wet grip performance. In addition, by applying ENR-25 and reducing the silica contents improve fuel efficiency.

The Influence of Plasma Surface Modification on Frictional Property of Natural Rubber Vulcanizates

  • Nah, C.;Kim, D.H.;Mathew, G.;Jeon, D.J.;Jurkowski, B.;Jurkowska, B.
    • Elastomers and Composites
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    • 제39권1호
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    • pp.12-22
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    • 2004
  • 라디오 주파수(13.56 MHz) 무전극 종형 플라즈마 반응기를 이용하여 천연고무 가교체의 표면을 클로로디플루오로메탄으로 처리하였다. FT-적외선 분광분석으로 표면개질 정도를 정성적으로 조사하였다. 플라즈마 처리표면의 마찰힘은 플라즈마 처리시간 증가에 따라 감소하였다. 고무표면에 에틸렌글리콜과 물을 떨어뜨려 접촉각을 측정한 결과 플라즈마 처리에 따라 감소하는 것으로 미루어 플라즈마 개질에 따라 표면극성이 증가하는 것을 확인하였다. 유리판 표면을 동일조건으로 플라즈마 처리한 경우는 극성의 감소만이 확인되었다. 표면자유에너지의 London 비극성 및 극성요소를 계산하는데 있어서 기하평균법과 조화평균법이 유용한 것으로 확인되었다. 평균방법에 관계없이 플라즈마 처리시간이 증가함에 따라 표면자유에너지는 증가하였다 그러나 조화평균법으로 계산된 자유에너지가 기하평균법으로 계산된 값에 비해 상대적으로 높았다. 플라즈마 표면개질은 마찰의 계면, 히스테리시스, 점성요소들에 영향을 미침으로써 마찰계수를 변화시키는 것으로 나타났다.

SBR의 가황촉진제(加黃促進劑) 병용효과(倂用效果)에 의한 가황특성(加黃特性) 연구(硏究) (A Sduty on the Vulcanization Characteristic of Combined Accelerators in SBR compounds.)

  • 최재운;이기종
    • Elastomers and Composites
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    • 제17권3호
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    • pp.151-158
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    • 1982
  • The purpose of this study is to get comparitive results on the combined accelerator systems comprised of MBT, MBTS, DPG and CBS with TMTD, TMTM, Zn-MDC and DPG to SBR compound. Vulcanization characterstics and physical properties of the combined accelerators have been studied by mean of the Mooney viscometer, tensile testing machine, aging chamber and so on. According to the test results, TMTD with DPG system has shown faster Mooney scorch time than other system. The vulcanizate comprise of Zn-MDC with DPG and TMTD with DPG accelerator system has taken advantage of heat resistance.

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NR, SBR, NBR 및 EPDM 발포(發泡)고무의 제조연구(製造硏究) (A Study on the Manufacturing of Cellular RubBer Products with NR, SBR, NBR EPDM EPDM)

  • 최세영;백남철
    • Elastomers and Composites
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    • 제16권1호
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    • pp.3-13
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    • 1981
  • The purpose of this dissertation is to study the physical properties of cellular rubber products for industrial use. Vulcanization characteristics were investigated by usingcure curve that had obtained by means of Rheometer. The results of physical properties, vulcanization characteristics and foaming states are as follows. 1. The test results for vulcanization characteristics of NR compounds indicated that in the recipe R-1. When accelerator D is used, the optimum conditions of vulcanizate are obtained, while formula R-2 and R-3 have shown higher torgue at curing time, $1{\sim}2$ minutes. Cellular rubber product test in terms of compression set and compression deflection has also met the requirements of SAE. 2. For SBR compounds, S-1 formula was the best in terns of vulcanization characteristics, and for the blowing structure of cellular rubber products, formula S-3 in which accelerator M is added was fair. All other test results, such as compression set and compression deflection properties met SAE requirements. 3. NBR compound (N-1) including accelerator TT was the best in terms of vulcanization characteristic and also blowing structure. All other properties listed above met requirements, particulary for oil resistance test. 4. In the test of EPDM compounds, when mixed accelerator, M and TT, is used(formula E-1) the best results were obtained. Since EPDM is hydrocarbon elastomer, oil resistance test failed. All other properties met the requirement specified in SAE.

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