• Macromolecular Research
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• 제12권5호
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• pp.540-543
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• 2004

Surface treatment using an excimer pulse laser beam has been conducted in order to increase the adhesive strength of vulcanized rubber. The adhesive strength increased with increasing the number of irradiation time with laser pulses and reached to 1,500 N/m after 100 cycles of irradiation. Increased in energy density was directly proportional to the improvement of the adhesive strength. Maximum value of the adhesive strength of 1,500 N/m obtained at the energy density of 176 mJ/$\textrm{cm}^2$. We conclude that an increased energy density improves in both the surface area and adhesive strength.

• Transactions on Electrical and Electronic Materials
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• 제2권4호
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• pp.7-10
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• 2001

A new possibility of our atmospheric cold plasma torch has been examined on the surface treatment of an air-exposed vulcanized rubber compound. The plasma treatment effect was evaluated by the bondability with another rubber compound using a polyurethane adhesive. The adhesion property was improved by the treatment with plasma containing oxygen radicals. The oxygen radical generation from the plasma was verified and its efficiency was found to be dependent on the cathode material.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2005년도 하계학술대회 논문집 Vol.6
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• pp.232-233
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• 2005

The Surface of semi-conductive silicone rubber was treated by oxygen plasma to improve adhesion and electric performance in joints between insulating and semi-conductive silicone materials. Surface characterizations were assessed using contact angle measurement and Fourier transform infrared spectroscope (FTIR). Adhesion level was understood from T-peel tests between plasma treated semi-conductive and insulating material. Electrical breakdown strength was measured to understand the charge of electrical performance. From the results, the oxygen plasma treatment produces a significant increase in function group of containing oxygen which can be mainly ascribed to the creation of carbonyl groups on the silicone surface from the strength were improved. Therefore it is concluded then plasma treatment leads to decrease voids originating form poor adhesive, and the improve the adhesion in silicone interface. So we could obtain higher electrical design level of silicone material used for electrical apparatus using oxygen plasma treatment.

• Elastomers and Composites
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• 제46권4호
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• pp.329-334
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• 2011

일반적으로 butyl 고무(IIR : isobutylene isoprene rubber)는 우수한 내기체투과성 및 저반발 탄성체로서 우수한 충격흡수성을 갖는다. 본 실험에서는 butyl고무에 EPDM(ethylene propylene diene monomer)을 기계적 혼련법으로 blend 혼련물을 제조하여 이들의 가교 거동, 물리적 성질 및 내오존성 등을 측정하였다. EPDM 고무량이 증가할수록 최적 가황시간이 단축되는 경향을 보였다. 기체투과속도 테스트에 의한 내기체투과성 측정 결과 butyl고무량이 50 wt% 이상일 경우에는 기체투과도가 현저히 감소하였다. 한편 butyl rubber/EPDM 블렌드의 경우에 EPDM의 함량이 25 wt.% 이상 함유될 경우 내오존성이 향상되어 50 pphm, $50^{\circ}C$, 120시간 조건에서도 아무런 표면변화가 없었다.

• Elastomers and Composites
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• 제54권2호
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• pp.142-148
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• 2019

In this study, the effects of filler particle size and shape on the physical properties of silicone rubber composites were investigated using inorganic fillers (Minusil 5, Celite 219, and Nyad 400) except silica, which was already present as a reinforcing filler of silicone rubber. Fillers with small particle sizes are known to facilitate the formation of the bound rubber by increasing the contact area with the polymer. However, in this experiment, the bound rubber content of Celite 219-added silicone composite was higher than that of Minusil 5-added silicone composite. This was attributed to the porous structure of Celite 219, which led to an increase in the internal surface area of the filler. When the inorganic fillers were added, both thermal decomposition temperature and thermal stability were improved. The bound rubber formed between the silicone rubber and inorganic filler affected the degree of crosslinking of the silicone composite. It is well-known that as the size of the reinforcing filler decreases, the reinforcing effect increases. However, in this experiment, the hardness of the composite material filled with Celite 219 was the highest compared to the other three composites. Furthermore, the highest value of 2.19 MPa was observed for 100% modulus, and the fracture elongation was the lowest at 469%. This was a result of excellent interaction between Celite 219 filler and silicone rubber.

• 한국정밀공학회지
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• 제21권2호
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• pp.21-26
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• 2004

The formed tool is used to machine the geometrical shape of bearing rubber seal efficiently. The bearing rubber seal has complex geometry for the complicated geometrical shape to prevent leakage of lubricant oil and influx of the dust effectively. Because it is difficult to machine the unique shape exactly by the conventional tool, the formed tool is used in machining a rubber seal die. In this paper, It is performed to investigate machining characteristic of the formed tool； cutting edge wear, cutting force, and surface quality. Also, an efficient precision machining condition is proposed, and the inspection results of rubber seal with CAI are discussed.

• Elastomers and Composites
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• 제32권1호
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• pp.11-19
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• 1997

[ ${\gamm}-Glycidoxy$ ] propyl trimethoxy silane, CTBN rubber(carboxyl terminated butadiene acrylonitrile rubber) and GMA(glycidyl methacrylate) were reacted on the surface of silica one by one in existence of TEA(triethylamine) or BPO(benzoyl peroxide). The amount of reactant was $2.5{\sim}5.8%$ of treated silica weight. The treated silica was mixed with epoxy resin and MTHPA(methyl tetrahydro phthalic anhydride) in the range of $0{\sim}60%$(wt.%) of total component. The thermal properties were tested for cured products. By using silica treated with silane/rubber or silane/rubber/vinyl, comparing with 3% of rubber mixed directly, it had 13% higher $T_g$ and 10% lower thermal expansion coefficient at $35{\sim}55%$ of silica contents.

• Elastomers and Composites
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• 제33권1호
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• pp.17-26
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• 1998

Natural rubber was filled with 8 commercial carbon blacks covering range of rubber-grade products at different levels of filler loadings in order to investigate physical compound and vulcanizate properties. It was found that the curves of rubber property vs filler loading of both uncured compounds and vulcanizates can be superposed to one single master curve by introducing an effective volume fraction which is based on CDBP. The effective volume fraction, $V_{EFF}$ was utilized to explain the variation of the stiffness of all rubber compounds. The surface area-corrected effective volume fraction, V', was utilized to explain the formation of bound rubber, rebound and lambourn wear.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1999년도 하계학술대회 논문집 D
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• pp.1621-1623
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• 1999

Recently, high voltage outdoor ploymer insulators have been widely used commercially owing to their excellent electrical and mechanical properties, superior comtamination flashover performance, light weight, easy installation or handing, no maintenance during service, competitive price and so on. compared to porcelaain and glass insulators. For instance, silicone rubber(SR) for polymeric insulators specially has much superior insulating and anti-pollution performance due to its specific hydrophobicity even in severe contaminated environments. We have investigated surface discharge current characteristics of silicone rubbers(SR) for HV outdoor composite insulation specimen under accelerated aging codition using a computer measuring system. The relations of average leakage current and surface discharge current repetition rates and discharge current amplitude, the distribution of discharge current amplitude were studied to investigate electrical conduction of silicone rubber surface with the salt fog condition.

• 한국생산제조학회지
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• 제20권1호
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• pp.34-39
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• 2011

Temperature control of a rubber injection mold is important for the dimensional accuracy of product. The main objective of this paper is to optimize the arrangement of heaters by FEM and optimal design method. Firstly, 3-dimensional transient heat transfer analysis was carried out for a square specimen mold. Results of FE analysis are a good agreement with the experimental results, showing about 1.22~7.22% error in temperature distribution. Secondly, we suggested the optimal method about an arrangement of heaters of rubber injection mold by using the optimal design technique. Distances between heater's center and the contact surface of mold, distances between heater's center and symmetric surface were considered as design variables. And the variances between the temperatures of cavity surfaces and their average temperature were used as the objective functions. Applying the optimal solution, the temperature variation was improved about 52.9~88.1 % compared to the existing mold. As a result of sensitivity analysis for design variables, design variables parallel to the direction of the split plane in mold affect the largest on the surface temperature variation in mold cavity.