• Title/Summary/Keyword: rubber spring

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Finite Element Analysis of the Axle Spring for Railway Vehicles (철도차량용 액슬 스프링의 유한요소 해석)

  • 우창수;권재도
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.124-131
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    • 1999
  • The axle spring is used in primary suspension component of railway vehicles. The most important factor of axle spring is to have adequate spring constant for comfortable feeling of ride. The non-linear properties of rubber which were important parameter to evaluate of rubber components, were determined by the characteristic test. The finite element analysis of the axle spring are executed to predict the behavior of deformation and stiffness by using commercial FEA code.

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Characteristics Evaluation and Useful Life Prediction of Rubber Spring for Railway Vehicle (전동차용 방진고무스프링 특성평가 및 사용수명 예측)

  • Woo, Chang-Su;Park, Dong-Chul
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.104-111
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    • 2006
  • The non-linear properties of rubber material which are described as strain energy function are important parameter to design and evaluate of rubber spring. These are determined by material tests which are uni-axial tension and bi-axial tension. The computer simulation using the nonlinear element analysis program executed to predict and evaluate the load capacity and stiffness for chevron spring. In order to investigate the heat-aging effects on the rubber material properties, the acceleration test were carried out. Compression set results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the compression set test, several useful life prediction for rubber material were proposed.

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Experimental Study of the Dynamic Characteristics of Rubber Mounts for Agricultural Tractor Cabin

  • Choi, Kyujeong;Oh, Jooseon;Ahn, Davin;Park, Young-Jun;Park, Sung-Un;Kim, Heung-Sub
    • Journal of Biosystems Engineering
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    • v.43 no.4
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    • pp.255-262
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    • 2018
  • Purpose: To obtain the dynamic characteristics (spring stiffness and damping coefficient) of a rubber mount supporting a tractor cabin in order to develop a simulation model of an agricultural tractor. Methods: The KS M 6604 rubber mount test method was used to test the dynamic characteristics of the rubber mount. Of the methods proposed in the standard, the resonance method was used. To perform the test according to the standard, a base excitation test device was constructed and the accelerations were measured. Results: Displacement transmissibility was measured by varying the frequency from 3-30 Hz. The vibration transmissibility at resonance was confirmed, and the dynamic stiffness and damping coefficient of the rubber mount were obtained. The front rubber mount has a spring constant of 1247 N/mm and damping ratio of 3.27 Ns/mm, and the rear rubber mount has a spring constant of 702 N/mm and damping ratio of 1.92 Ns/mm. Conclusions: The parameters in the z-direction were obtained in this study. In future studies, we will develop a more complete tractor simulation model if the parameters for the x- and y-directions can be obtained.

Evaluation of Characteristics of Cord Reinforced Air Spring for Railroad Vehicle (철도차량용 코드강화 공기스프링의 특성 평가)

  • Kim, Wan-Doo;Hur, Shin;Lee, Hak-Joo;Kim, Suk-Won;Kim, Young-Gu
    • Journal of the Korean Society for Railway
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    • v.3 no.3
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    • pp.109-116
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    • 2000
  • An air spring which is a part of the railroad vehicle suspension system is used to reduce and absorb the vibration and the noise. Main components of the air spring are a cord reinforced rubber bellows, a upper plate, a lower plate and a stopper rubber spring. The characteristics of the air spring which are the load capacity, the vertical and the horizontal stiffness are determined by the configuration of the rubber bellows, the angle of cord, and the mechanical properties of cord. Computer simulations using a commercial finite element analysis codes are executed to predict and evaluate the load capacity and the stiffness. The appropriate shape and cord angle of the air spring are selected to meet the required specifications of the air spring. Several samples of the air spring are manufactured and experimentally evaluated. It is shown that the results by computer simulation arc in close agreement with the test results.

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On the Damping of A Shock Absorption Device Composed of Disk Spring Stacks (디스크 스프링의 적층 배열에 따른 완충장치의 감쇠에 관한 연구)

  • Choi, Myung-Jin;Ko, Seok-Hoon
    • Journal of the Korean Institute of Gas
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    • v.12 no.4
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    • pp.46-51
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    • 2008
  • The damping of a shock absorption device composed of nonlinear disk spring stacks and rubber rings was investigated. Friction forces of rubber rings and hysteresis of disk springs were obtained experimentally. The hysteresis curves of several types of disk spring stacks were approximated, from which the energy dissipated was estimated. Based upon the friction force and the energy dissipated, 4 damping models were presented and shock responses of the damping models were investigated. The hysteresis of disk spring is more meaningful than the friction of the rubber ring for the damping. For practical use, equivalent viscous damping model for total energy dissipated per cycle was suggested.

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A study on performance evaluation of rod rubber bushing under static and fatigue loadings (토크 로드 부품의 정하중 및 피로하중하에서의 성능평가 연구)

  • 이순복;김완두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1320-1329
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    • 1990
  • A static performance tester for a torque rod assembly was developed to evaluate the three characteristics of the rod rubber bushing : radial spring characteristic, thrust spring characteristic, and rotational torque characteristic. Among the various schemes considered in the conceptual design stage, the final versatile type was determined to perform three different tests in one machine. The performance testing machine carried out radial spring test, thrust spring test, and torque test of the torque rod assembly. Static performance of the torque rod assembly was evaluated with the tester developed and fatigue strength of the assembly was also tested with the servo-hydraulic structural fatigue testing machine. The life of the component was found to be related with the rubber quality and adhesionability between the rubber and the steel rod. The optimum rubber hardness was experimentally found by changing the chemical compositions of rubber, and the adhesion was improved by optimizing the shape of the outer section of a the rubber, this study ensured the development of a reliable torque rod assembly.

Effects of Interphase Condition and Short-fiber Content on the Fatigue Properties of Reinforced Rubber (계면상 조건과 단섬유 함유량이 강화고무의 피로특성에 미치는 영향)

  • 류상렬;이동주
    • Composites Research
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    • v.13 no.5
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    • pp.10-17
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    • 2000
  • The fatigue properties of short nylon66 fiber reinforced Chloroprene rubber have been investigated as functions of interphase conditions and fiber content. The spring constant of rubber decreased about 21% after the fatigue test. On the contrary, that of reinforced rubber increased in all cases. The changing rate of spring constant for reinforced rubber decreased with increasing fiber content. This means that the better interphase condition, the smaller changing rate of spring constant. Temperature of matrix increased about 2.5 times and one of reinforced rubber showed 1.7∼2 times up after the test. The changing rate of temperature for reinforced rubber during fatigue test decreased with increasing fiber content. It is found that the better interphase condition, the smaller changing rate of specimen temperature at the same fiber content. Double coatings of bonding agent 402 and rubber solution became the best interphase model in this study. And, we have investigated the possibility of applying short-fiber reinforced rubber to automotive engine mount rubber, bush and stopper.

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Seismic Response Analysis of a Base-Isolated Structure Supported on High Damping Rubber Bearings (고감쇠 면진베어링에 의해 지지된 면진구조물의 지진응답해석)

  • Yoo, Bong;Lee, Jae-Han;Koo, Gyeong-Hoi
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1995.04a
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    • pp.99-106
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    • 1995
  • The seismic responses of a base Isolated Pressurized Water Reactor(PWR) are investigated using a mathematical model which expresses the superstructure as a linear lumped mass-spring and the seismic Isolator as an equivalent spring-damper. Time history analyses are performed for the 1940 El Centre earthquake with linear amplification. In the analysis 5% of structural damping is used for the superstructure. The effects of high damping rubber bearing on seismic response of the superstructure in base isolated system are evaluated for four stiffness model types. The acceleration responses in base isolated PWR superstructure with high damping rubber bearings are much smaller than those in fixed base structure. In the higher strain region where stiffness behaves non-linearly, the acceleration responses modelled by one equivalent stiffness are smaller than those in nonlinear spring model, and the higher stiffness spring model of isolator exhibits larger peak acceleration response at superstructure in the frequency range above 2.0 Hz. when subjected to linearly amplified 1940 El Centre earthquake.

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Performance Test and Finite Element Analysis of Air Spring for Automobile (승용차용 에어스프링의 유한요소해석 및 성능시험)

  • Huh, Shin;Woo, Chang-Soo;Han, Houk-Seop;Kim, Wan-Doo;Kim, Seong-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.7 s.262
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    • pp.725-731
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    • 2007
  • An air spring which is a part of the suspension system of automobiles is used to reduce and absorb the vibration and the noise. Main components of the air spring are a cord reinforced rubber bellows, a canister and a piston. The performance of the air spring are depended on configurations of rubber bellows, the angle and elastic modulus of cord. The finite element analysis are executed to predict and evaluate the load capacity and the stiffness. The design variables of air spring are determined to adjust the required specifications of the air spring. Several samples of the air spring are manufactured and experimented. It is shown that the results by finite element analysis are in close agreement with the test results.

Prediction and Evaluation of Rubber Components using Large Deformation Non-linear Finite Element Analysis (비선형 대변형 유한요소해석을 이용한 방진고무부품의 특성예측 및 평가)

  • Woo, Chang-Su;Kim, Wan-Doo;Cho, Seong-Do-Seong
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.286-291
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    • 2000
  • The finite element analyses of mechanical rubber components are executed to predict the behavior of deformation and stress distribution in destgn step. The non-linear properties of rubber which are described as strain energy functions are important parameters to design and evaluate rubber components. These are determined by material tests which are tension, compression and shear test. The behaviors of loads-displacements of rubber components such as a roll tubber spring and resilient ring and additional spring for railway suspension system are evaluated by using commercial FEA code. It is shown that the results by FEA simulations are in close agreement with the test results.

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