• Title/Summary/Keyword: rubber spring

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Characteristics and Useful Life Prediction of Rubber Spring for Railway Vehicle (전동차용 방진고무스프링 특성 및 사용수명 예측)

  • Woo, Chang-Su;Park, Hyun-Sung;Park, Dong-Chul
    • Journal of the Korean Society for Railway
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    • v.10 no.2 s.39
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    • pp.211-216
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    • 2007
  • Rubber components are widely used in many application such as vibration isolators, damping, ride quality. Rubber spring is used in primary suspension system for railway vehicle. Characteristics and useful life prediction of rubber spring was very important in design procedure to assure the safety and reliability. Non-linear properties of rubber material which are described as strain energy function are important parameter to design and evaluate of rubber spring. These are determined by physical tests which are uniaxial tension, equi-biaxial tension and pure shear test. The computer simulation was executed to predict and evaluate the load capacity and stiffness for rubber spring. In order to investigate the useful life, the acceleration test were carried out. Acceleration test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the acceleration test, several useful life prediction for rubber spring were proposed.

Evaluation of Characteristics and Useful Life of Rubber Spring for Railway Vehicle

  • Woo, Chang-Su;Park, Hyun-Sung;Park, Dong-Chul
    • International Journal of Railway
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    • v.1 no.3
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    • pp.122-127
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    • 2008
  • Rubber components are widely used in many application such as vibration isolators, damping, ride quality. Rubber spring is used in primary suspension system for railway vehicle. Characteristics and useful life prediction of rubber spring was very important in design procedure to assure the safety and reliability. Non-linear properties of rubber material which are described as strain energy function are important parameter to design and evaluate of rubber spring. These are determined by physical tests which are uniaxial tension, equi-biaxial tension and pure shear test. The computer simulation was executed to predict and evaluate the load capacity and stiffness for rubber spring. In order to investigate the useful life, the acceleration test were carried out. Acceleration test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the acceleration test, several useful life prediction for rubber spring were proposed.

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Prediction of Dynamic Characteristics of Railway Vehicle by Stiffness Variation of Chevron Rubber Spring (세브론 스프링의 강성 변화에 따른 철도차량의 동특성 예측 연구)

  • You, Wonhee;Park, Joonhyuk;Park, Namcheol;Koo, Jeongseo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.27 no.2
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    • pp.162-167
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    • 2017
  • The chevron rubber spring is used for subway vehicle as a primary suspension. Generally, the primary suspension has an influence to the running performance and not so much effect on the ride comfort in railway vehicle. But the stiffness of chevron spring is harder and harder as time goes on because of rubber characteristics. Therefore the dynamic characteristics such as ride comfort and derailment coefficient should be reviewed according to the stiffness variation of chevron rubber spring. In this paper the effect of chevron rubber spring on dynamic characteristics was studied by considering multi-body dynamics of railway vehicle on one straight line and seven curved lines.

Finite Element Analysis and Evaluation of Rubber Spring for Railway Vehicle (철도차량용 고무스프링 특성해석 및 평가)

  • Woo, Chang-Su;Kim, Wan-Doo;Choi, Byung-Ik;Park, Hyun-Sung;Kim, Kyung-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.8
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    • pp.773-778
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    • 2009
  • Chevron rubber springs are used in primary suspensions for rail vehicle. Chevron rubber spring have function which reduce vibration and noise, support load carried in operation of rail vehicle. Prediction and evaluation of characteristics are very important in design procedure to assure the safety and reliability of the rubber spring. The computer simulation using the nonlinear finite element analysis program executed to predict and evaluate the load capacity and stiffness for the chevron spring. The non-linear properties of rubber which are described as strain energy functions are important parameters. These are determined by material tests which are uniaxial tension, equi-biaxial tension and shear test. The appropriate shape and material properties are proposed to adjust the required characteristics of rubber springs in the three modes of flexibility.

Research on CR/Nylon 6 Cord Rubber Sleeve of Rubber Air Spring (고무 공기 스프링용 CR/Nylon 6 코드 고무 슬리브에 대한 연구)

  • Seo, Jae-Chan;Kim, Dae-Jin;Park, Hae-Youn;Seo, Kwan-Ho
    • Elastomers and Composites
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    • v.49 no.4
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    • pp.293-304
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    • 2014
  • Rubber air spring (RAS) is a special suspension device for the industries of automobile, railroad car and other transportation. A RAS serves as a spring component with the elastic effect of compression and expansion of air in a composite rubber bag. The main component of RAS is the rubber sleeve. Rubber sleeve is the composite which is made up of combination of chloroprene rubber (CR) and nylon 6 cord, and the adhesive strength between CR and nylon 6 cord is very important. In this study, considering the effects of additives in rubber sleeve, various physical properties were tested to find the optimal combination of composition and conditions. Further, in order to select the optimum orientation of the reinforcing fibers, numerical analysis was performed using the finite elements method. After assembling all components of RAS, it was mounted on an actual vehicle, and then it was tested air leakage, fatigue life and fundamental properties.

Analysis on The Properties of Conical Rubber Spring for Railway Rolling-stock (철도차량용 코니컬 고무스프링 특성 분석 연구)

  • Hur, Hyun-Moo;You, Won-Hee;Park, Tae-Won
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1578-1583
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    • 2007
  • The suspension system of railway rolling-stock is composed of the primary and secondary suspension elements. Recently, a conical rubber spring is widely used as the primary suspension element due to the merits of the three directional stiffness characteristics. So, understanding the properties and characteristics of the conical rubber spring is very important from the viewpoint of vehicle stability and efficient maintenance. Thus, this study is started to acquire the basic data for maintaining spring elements efficiently. For this, we tested the conical rubber spring samples including a new and old specimen with aging. As a test result, we have obtained the property characteristics of the aged spring comparing with the new product and we describe the results.

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Finite Element Analysis of Metal Bonded Rubber Spring (금속-고무 스프링의 유한요소 해석)

  • 우창수;김완두
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.474-481
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    • 1998
  • Metal bonded rubber spring is used in primary suspension component of the high speed train. The aim of this study is to establish a finite element analysis technique for the metal bonded rubber spring. Some theoretical analyses were performed on the hyperelastic behavior in rubber material and test are carried out to acquire the constants in strain energy function for it. Also, finite element analysis were executed to evaluate the design parameter and behavior of deformation and stress distribution using by the commercial finite element code.

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Characteristic Prediction and Evaluation of Rubber Components for Railway Vehicle (철도차량용 방진고무부품 특성예측 및 평가)

  • Woo, Chang-Su;Park, Dong-Chul
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.83-89
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    • 2005
  • Rubber spring is used in primary suspension system for railway vehicle. This rubber spring has function which reduce vibration and noise, support the load carried in operation of rail vehicle. The non-linear properties of rubber which are described as strain energy function are important parameter to design and evaluate of rubber components. These are determined by material tests which are tension, compression and shear test. The behaviors of load-displacement of rubber spring for rail vehicle are evaluated by using commercial FEA code. It is shown that the results by FEA simulations are in close agreement with the test results

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Analysis of Influence on Derailment due to Primary Spring Aging (축상스프링 노화에 따른 탈선안전도 영향 분석)

  • Hur, Hyunmoo;Shin, Yujeong;You, Wonhee;Park, Joonhyuk
    • Journal of the Korean Society for Railway
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    • v.20 no.3
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    • pp.320-328
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    • 2017
  • In order to analyze the influence on derailment safety according to the aging of primary rubber springs widely applied to railway vehicles, characteristic tests were carried out on aged primary rubber spring samples. To analyze the effect of primary rubber spring aging on derailment safety, a vehicle dynamic analysis was carried out. The results of the vertical characteristics test for the rubber spring specimens with 17 years of service life revealed that the displacement restoration function was degraded due to rubber aging and the spring stiffness significantly increased. The results of the running dynamic analysis simulating the twist track running in accordance with the EN14363 standard, compared with the normal vehicle model (Case 1), showed that the derailment coefficient and the wheel unloading of the vehicle model (Case 2) using the aging primary spring characteristic increased, and the derailment safety was degraded. IN particular, it was found that the derailment safety due to the reduction of the wheel load is weak in the transient section where a steep slope change occurs.

Prediction and Evaluation of Characteristics of Air Spring for Railroad Vehicle (철도차량용 공기스프링의 특성 예측 및 평가)

  • Kim, Wan-Doo;Hur, Shin;Kim, Suk-Won;Kim, Young-Gu
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.626-633
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    • 2000
  • An air spring which is a part of the railroad vehicle suspension system is used to reduce and absorb the vibration and the noise. Main components of the air spying are a cord reinforced rubber bellows, a upper plate, a lower plate and a stopper rubber spring. The characteristics of the air spring which are the load capacity, the vertical and the horizontal stiffness are depended on the configuration of rubber bellows, the angle of cord and the mechanical properties of cord. The computer simulation using commercial finite element analysis codes are executed to predict and evaluate the load capacity and the stiffness. The appropriate shape and cord angle of the air suing are selected to adjust the required performance of the air spring. Several samples of the air spring are manufectured and experimented. It is shown that the results by computer simulation are in close agreement with the test results.

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