• Title/Summary/Keyword: rubber sheets

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Design factors of Rubber Materials for Correspondence to the Environmental Noise Regulation (환경 소음 규제 대응을 위한 고무 재료 설계 인자)

  • Lim, Won Woo
    • Journal of Adhesion and Interface
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    • v.3 no.3
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    • pp.1-6
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    • 2002
  • We invested which is major one in rubber materials design factors affecting on noise and showed the design guide for low noise tire development in this study. Tire noise and impact noise for rubber sheets were tested at anechoic room. Hardness, tensile and dynamic mechanical properties were also measured using the rubber sheets. A major design factor of rubber materials affecting on the tire noise was hardness or 300% modulus. There was also positive correlation between two properties. Therefore, designing rubber materials to have low hardness or 300% modulus can reduce noise.

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Computer Simulation of Extrusion and Die Design for the Extrusion of Butyl Rubber (부틸고무의 압출을 위한 압출해석 및 다이설계)

  • Choi, T.G.;Lee, H.J.;Lyu, M.Y.
    • Elastomers and Composites
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    • v.49 no.4
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    • pp.275-283
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    • 2014
  • Butyl rubber is used as an adhesive and it is mainly used in the form of sheets. The goal of this study is to design an extrusion die for the butyl rubber sheets using computer simulation. The extrusion die for the butylrubber sheets consists of manifold area and land area. In the manifold area, flows are spread from the entrance of the extrusion die to the land area. In the land area, flows become stable to the flow direction and uniform sheet can be obtained. Island area is being installed in the land area to get uniform flow. Four parameters, angle of manifold, length of manifold, length of land and island, were examined in the computer simulation. The optimum geometry of the extrusion die is derived which has a uniform flow in the width direction of the die.

Analysis of fiber-reinforced elastomeric isolators under pure "warping"

  • Pinarbasi, Seval;Mengi, Yalcin
    • Structural Engineering and Mechanics
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    • v.61 no.1
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    • pp.31-47
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    • 2017
  • As a relatively new type of multi-layered rubber-based seismic isolators, fiber-reinforced elastomeric isolators (FREIs) are composed of several thin rubber layers reinforced with flexible fiber sheets. Limited analytical studies in literature have pointed out that "warping" (distortion) of reinforcing sheets has significant influence on buckling behavior of FREIs. However, none of these studies, to the best knowledge of authors, has investigated their warping behavior, thoroughly. This study aims to investigate, in detail, the warping behavior of strip-shaped FREIs by deriving advanced analytical solutions without utilizing the commonly used "pressure", incompressibility, inextensibility and the "linear axial displacement variation through the thickness" assumptions. Studies show that the warping behavior of FREIs mainly depends on the (i) aspect ratio (shape factor) of the interior elastomer layers, (ii) Poisson's ratio of the elastomer and (iii) extensibility of the fiber sheets. The basic assumptions of the "pressure" method as well as the commonly used incompressibility assumption are valid only for isolators with relatively large shape factors, strictly incompressible elastomeric material and nearly inextensible fiber reinforcement.

Influence of Initial States of Test Sheets on Adhesion of NR/NR, BR/BR, and NR/BR (시험편의 초기 상태가 NR/NR, BR/BR, 그리고 NR/BR 접착에 미치는 영향)

  • Choi, Sung-Seen;Kim, Jong-Chul;Woo, Chang-Su
    • Elastomers and Composites
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    • v.42 no.2
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    • pp.107-111
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    • 2007
  • Adhesion of NR and BR composites with different initial states of precured or uncured conditions was studied. Adhesion between the NR and BR sheets as well as adhesion between the same rubber sheets was investigated. Adhesion forces of the uncured/uncured specimens were larger than those of the cured/uncured and cured/cured ones. The cured/cured samples and uncured NR/cured BR specimen were fully peeled out by the peel test. When one sheet was broken during the peel test, the sheet having the higher crosslink density was broken irrespective of the rubber types. Adhesion forces of the same rubber sheets were higher than those of the different ones and adhesion force of the cured NR/uncured BR sample was higher than that of the uncured NR/cured BR one. The experimental results were explained with the crosslink density and interdiffusion of rubber chains.

Heat Treatment Effect on Anti-Tacking Properties of an Zn-stearate/TEA-stearate/Water Emulsion System

  • Qin, Pei;Lee, JinBae;Ha, KiRyong;Ahn, WonSool
    • Elastomers and Composites
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    • v.54 no.3
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    • pp.241-246
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    • 2019
  • Carbon master batch (CMB) rubber sheets, which are stored in stacks, are difficult to separate during reuse because of the adhesion between sheets caused by the stacked weight over time. To solve this problem, in the actual rubber product manufacturing process, various anti-tacking agents (solid powder or liquid surfactants) are applied to the sheet surface. In this study, the emulsion samples of zinc (Zn)-stearate/triethanolamine (TEA)-stearate mixtures were prepared using TEA-stearate as a surfactant, prepared using an industrially manufactured Zn-stearate powder, and their basic anti-tacking properties were studied. During the process of manufacturing emulsion, a heat treatment process and an auxiliary surfactant were introduced to improve the dispersion stability. Results showed that the heat-treated sample exhibited a significant improvement in terms of sedimentation, storage stability, and anti-tacking characteristics since the Zn-stearate particles were reduced to a smaller size by the heat-treatment than that of the original Zn-stearate powder.

Preparation of conductive EPDM rubber sheets by electroless Ni-plating for electromagnetic interference shielding applications (무전해 Ni 도금법을 이용한 전자파 차폐용 도전성 EPDM 고무의 제조)

  • Lee, Byeong Woo;Cho, Soo Jin;Yang, Jun Seok
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.25 no.5
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    • pp.193-198
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    • 2015
  • In the study, electroless Ni-plating on flexible ethylene-propylene-diene-monomer (EPDM) rubber sheets for the application of an insert block for shielding electromagnetic interference of multi cable transit (MCT) systems was investigated. Ni crystallinity and adhesion have been found to vary with processing parameters such as pH and temperature of the plating bath. It was shown that Ni-films having the high crystallinity and optimum electric conductivity were obtained on EPDM rubber sheets under pH 7 and 8 at $60{\sim}70^{\circ}C$. The conductive Ni-plated EPDM rubber prepared at pH 7 at $70^{\circ}C$ showed the enhanced adhesion and electric conductivity, and the high electromagnetic interference shielding effect in the 400 MHz~1 GHz range.

No-binding Molding Technology Development for Waste Rubber Recycling

  • Zhang, Xiao Jie;Hong, Sung Woo;Kim, Jin Kuk
    • Elastomers and Composites
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    • v.53 no.1
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    • pp.19-25
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    • 2018
  • In this study, a new process was developed to develop the waste rubber material recycling system. Firstly, the blending of the reclaimed rubber/virgin rubber as a compounding technology was investigated in this study. Secondly, the removal of odor by using zeolite. Thirdly, the continuous crosslinking process technology was studied the technology can solve the environmentally harmful substances and economic problems. Based on this technology, we have started to develop application technologies such as floor mats and rubber sheets for forklifts, and will further study the environmentally conscious products in various ways. Our research will contribute to the recycling industry.

A Study on Processing and Physical Properties of Isoprene Rubber Involving Norbornene Dialkyl Ester (Norbornene Dialkyl Ester가 첨가된 Isoprene Rubber의 가공성 및 물성에 관한 연구)

  • Jeong, Hye-in;Jo, Nam-chol;Woo, Je-Wan
    • Applied Chemistry for Engineering
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    • v.27 no.3
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    • pp.259-264
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    • 2016
  • In this study, we applied six different norbornene dialkyl esters as a plasticizer to an isoprene rubber (IR) and evaluated replaceability of DEHP which is an endocrine disruptor. IR test sheets were prepared by blending IR, norbornene dialkyl ester, vulcanizing agent, etc. and processing properties of the IR were evaluated by measuring Toque, scorch time, cure time and mooney viscosity. Mechanical properties of IR test sheet including hardness, tensile strength, 100% modulus and elongation were also measured and the physical properties of norbornene dialkyl ester applied as a plasticizer were compared to those using DEHN. Both the maximum and minimum toque for the norbornene dialkyl ester as a plasticizer were similar to those of using DEHP. In addition, the scorch and cure time of the former were slightly longer than those of the latter. The mooney viscosity for the case of DEHN was slightly lower than that of the latter. DEHN was also superior to DEHP in terms of processing. The hardness and thermal properties of all IR test sheets were measured to be similar to each other. The linear alkyl chain of norbornene compounds also exhibited good tensile characteristics.

Preparation of Conductive Silicone Rubber Sheets by Electroless Nickel Plating (무전해 니켈도금에 의한 도전성 실리콘고무 시트의 제조)

  • Lee, Byeong Woo;Lee, Jin Hee
    • Journal of the Korean institute of surface engineering
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    • v.47 no.5
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    • pp.269-274
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    • 2014
  • Electroless plating process as a solution deposition method is a viable means of preparing conductive metal films on non-conducting substrates through chemical reactions. In the present study, the preparation and properties of electroless Ni-plating on flexible silicone rubber are described. The process has been performed using a conventional Ni(P) chemical bath. Additives and complexing agents such as ammonium chloride and glycine were added and the reaction pH was controlled by NaOH aqueous solution. Ni deposition rate and crystallinity have been found to vary with pH and temperature of the plating bath. It was shown that Ni-films having the high crystallinity, enhanced adhesion and optimum electric conductivity were formed uniformly on silicone rubber substrates under pH 7 at $70^{\circ}C$. The conductive Ni-plated silicone rubber showed a high electromagnetic interference shielding effect in the 400 MHz-1 GHz range.