• Title/Summary/Keyword: rubber product

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Effect of rubber fiber size fraction on static and impact behavior of self-compacting concrete

  • Thakare, Akshay A.;Siddique, Salman;Singh, Amardeep;Gupta, Trilok;Chaudhary, Sandeep
    • Advances in concrete construction
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    • v.13 no.6
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    • pp.433-450
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    • 2022
  • The conventional disposal methods of waste tires are harmful to the environment. Moreover, the recycling/reuse of waste tires in domestic and industrial applications is limited due to parent product's quality control and environmental concerns. Additionally, the recycling industry often prefers powdered rubber particles (<0.60 mm). However, the processing of waste tires yields both powdered and coarser (>0.60 mm) size fractions. Reprocessing of coarser rubber requires higher energy increasing the product cost. Therefore, the waste tire rubber (WTR) less favored by the recycling industry is encouraged for use in construction products as one of the environment-friendly disposal methods. In this study, WTR fiber >0.60 mm size fraction is collected from the industry and sorted into 0.60-1.18, 1.18-2.36-, and 2.36-4.75-mm sizes. The effects of different fiber size fractions are studied by incorporating it as fine aggregates at 10%, 20%, and 30% in the self-compacting rubberized concrete (SCRC). The experimental investigations are carried out by performing fresh and hardened state tests. As the fresh state tests, the slump-flow, T500, V-funnel, and L-box are performed. As the hardened state tests, the scanning electron microscope, compressive strength, flexural strength and split tensile strength tests are conducted. Also, the water absorption, porosity, and ultrasonic pulse velocity tests are performed to measure durability. Furthermore, SCRC's energy absorption capacity is evaluated using the falling weight impact test. The statistical significance of content and size fraction of WTR fiber on SCRC is evaluated using the analysis of variance (ANOVA). As the general conclusion, implementation of various size fraction WTR fiber as fine aggregate showed potential for producing concrete for construction applications. Thus, use of WTR fiber in concrete is suggested for safe, and feasible waste tire disposal.

A Study on the Behavior for Automotive Grommet by Using FEA (유한요소해석을 이용한 자동차 그로멧의 거동에 대한 연구)

  • Han, Chang-Yong;Lee, Seong-Beom
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.74-79
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    • 2010
  • Automotive industries are interested in material development with low weight and recycling. Grommet is made from EPDM at rubber and used as an automotive component. The nonlinear material properties of rubber are important to predict the behaviors of rubber product. This study concerns material property test to achieve stress-strain curve. Curve fitting is carried out to obtain the nonlinear material constant. The nonlinear material constants of rubber are used for the nonlinear finite element analysis. The results of finite element analysis is executed to predict the behavior property of grommet.

Analysis on The Properties of Conical Rubber Spring for Railway Rolling-stock (철도차량용 코니컬 고무스프링 특성 분석 연구)

  • Hur, Hyun-Moo;You, Won-Hee;Park, Tae-Won
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1578-1583
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    • 2007
  • The suspension system of railway rolling-stock is composed of the primary and secondary suspension elements. Recently, a conical rubber spring is widely used as the primary suspension element due to the merits of the three directional stiffness characteristics. So, understanding the properties and characteristics of the conical rubber spring is very important from the viewpoint of vehicle stability and efficient maintenance. Thus, this study is started to acquire the basic data for maintaining spring elements efficiently. For this, we tested the conical rubber spring samples including a new and old specimen with aging. As a test result, we have obtained the property characteristics of the aged spring comparing with the new product and we describe the results.

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Heat Treatment Effect on Anti-Tacking Properties of an Zn-stearate/TEA-stearate/Water Emulsion System

  • Qin, Pei;Lee, JinBae;Ha, KiRyong;Ahn, WonSool
    • Elastomers and Composites
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    • v.54 no.3
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    • pp.241-246
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    • 2019
  • Carbon master batch (CMB) rubber sheets, which are stored in stacks, are difficult to separate during reuse because of the adhesion between sheets caused by the stacked weight over time. To solve this problem, in the actual rubber product manufacturing process, various anti-tacking agents (solid powder or liquid surfactants) are applied to the sheet surface. In this study, the emulsion samples of zinc (Zn)-stearate/triethanolamine (TEA)-stearate mixtures were prepared using TEA-stearate as a surfactant, prepared using an industrially manufactured Zn-stearate powder, and their basic anti-tacking properties were studied. During the process of manufacturing emulsion, a heat treatment process and an auxiliary surfactant were introduced to improve the dispersion stability. Results showed that the heat-treated sample exhibited a significant improvement in terms of sedimentation, storage stability, and anti-tacking characteristics since the Zn-stearate particles were reduced to a smaller size by the heat-treatment than that of the original Zn-stearate powder.

Real-Time Monitoring for Automobile Rubber Parts Manufacturing (방진고무 생산공정의 실시간 모니터링)

  • 정광조;임선종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.653-657
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    • 2000
  • The paper describes the contents and results of the national project named "Development of Computer Integrated Product Design for Automation Equipment". It is focussed on the real-time control '||'&'||' monitoring of manufacturing process for automobile rubber parts. Automobile rubber parts industy is one of the typical process that high11 depends upon manufacturing facilities and equipments. So. it requires high cost and engineering technolog) on plant implementation. But most companies of rubber parts industries are small or mid companies that habe weak abilities for plant implementation properly and systematically. Therefore, for upgrading the levelof automation. it is necessar). to dekelope the computer based management and monitoring slsteni that enables to build-up the common base of automation and systemization. 'Through this project. we developed low cost real-time monitoring system for banbun mixing process '||'&'||' mold injection process of rubbcr parts manufacturing, that is composed with DDCU(Distributed Digital Control Unit),signal interfaces to gathering mon~toring terms and speciall\ developed functional sofhare including some algorithm for management '||'&'||' process monitoring

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Study on The Management Innovation Consulting of Small and Medium-Sized the Car Rubber Zabara Manufacturer through the ISO9001 Quality Management System (ISO 9001 품질경영시스템을 통한 중소 자동차 고무자바라 제조업체의 경영혁신 컨설팅에 관한 연구)

  • Kang, Jong-Gu
    • Journal of Industrial Convergence
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    • v.13 no.3
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    • pp.27-39
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    • 2015
  • This Study aims to analyze the management performances of the rubber products from the perspectives of ISO9001 Quality Management System, which is a new management technique for management innovation, in order to secure the competitiveness of the small and medium manufacturers of rubber products for automobile as automobile application components. The results of the analysis can be summarized as follows: First, as the results of the analysis of effect of the (1) responsibility of the management, (2) resources management, (3) realization of the products, and (4) measurement, analysis and improvement, which are the 4 core requirements of the ISO9001 Quality Management System, on the management performances of the small and medium sized manufacturers of the rubber components for automobile, it was found that only the responsibility of the management and resources management affect the management performance. The above research findings imply that the company must absolutely rely on the upper ranked groups rather than the lower ranked groups, and on the responsibilities of the management rather than the upper ranked groups in order to elevate the management performance of the small and medium sized manufacturers of the rubber components for automobile.

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Development of Rubber Chemicals Automatic Mixed System for Toxic Chemical Block (유해화학물질 차단을 위한 고무약품 배합자동화장치 개발)

  • Kim J.Y.;Song K.S.;Chol C.J.;Kwak N.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.305-306
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    • 2006
  • In process for production of Rubber Scheme Product that have the most inferior Working Environment is Medicine mixture and Scheme processing. Applying automation and Environment Treatment technology to the hazardous chemical and mixture processing, Through developed 'Mixture Automatic Machine for hazardous chemical Interruption type that is occurred at mixing rubber medicines', we try to decline worker's intensity of labour, Also overcomes solution of work evasion phenomenon and manpower supply and demand's difficulty by forming agreeable working environment and through the automatic scheme and mixture processing by preventing that hazardous chemical had known as disease causes of various importance disease is exposed to worker during the work. and we plan to do so that production of high added value product may be available.

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A Study on the Application of an Environment Friendly Crossing Wood Drain for Easy Forest Road Management (산림관리도로의 생력화를 위한 친환경적 횡단목 배수로의 적용에 관한 연구)

  • Lee Sung-Gie;Lee Kab-Yeon;Kim Jong-Han;Kang Young-Je;Byun Kwang-Ok
    • Journal of Environmental Science International
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    • v.14 no.6
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    • pp.521-524
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    • 2005
  • We introduce a simplified crossing wood drain disperses rain water concentration and is used to protect the road surface from erosion due to flooding over the unpaved road. The efficiency of a simplified crossing wood drain was also investigated. A structure of simplified crossing wood drain can be produced within 10 minutes and installed within 18 minutes. The cost of the this product is 1/5 of that of the existing crossing drain product. The production and installation cost can be reduced according to dexterity. In the context of such applications, the degrees of damage for a rubber pad, which preventing the rain overflow, were varied according to their materials. A type of 8.2mm thick fabric rubber was the most suitable in this study.

Study on the Determination of Fatigue Damage Parameter for Rubber Component under Multiaxial Loading (다축하중이 작용하는 방진고무부품 피로손상 파라미터 결정에 관한 연구)

  • Moon, Seong-In;Woo, Chang-Su;Kim, Wan-Doo
    • Elastomers and Composites
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    • v.47 no.3
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    • pp.194-200
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    • 2012
  • Rubber components have been widely used in automotive industry as anti-vibration components for many years. These subjected to fluctuating loads, often fail due to the nucleation and growth of defects or cracks. To prevent such failures, it is necessary to understand the fatigue failure mechanism for rubber materials and to evaluate the fatigue life for rubber components. The objective of this study is to develop the durability analysis process for vulcanized rubber components, which is applicable to predict fatigue life at initial product design step. The determination method of nonlinear material constants for FE analysis was proposed. In order to investigate the applicability of the commonly used damage parameters, fatigue tests and corresponding finite element analyses were carried out and strain energy density was proposed as the fatigue damage parameter for rubber components. The fatigue analysis for automotive rubber components was performed and the durability analysis process was reviewed.

Preparation and Characterization of Rubber/Clay Nanocomposite Using Skim Natural Rubber Latex (스킴천연고무 라텍스를 이용한 고무/점토 나노복합체의 제조 및 특성)

  • Alex, R.;Kim, M.J.;Lee, Y.S.;Nah, C.
    • Elastomers and Composites
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    • v.41 no.4
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    • pp.252-259
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    • 2006
  • A new route for making rubber/clay nanocomposites was suggested based on skim natural rubber latex (SNRL), which is a protein rich by-product obtained during the centrifugal concentration of natural rubber (NR) latex. NR/acrylonitrile butadiene rubber (NBR) based nanocomposites were prepared from SNRL and NBR latex of 26 % acrylonitrile content by blending of aqueous dispersion of organoclay (OC) followed by coagulation, drying, mill mixing and vulcanization. X-ray diffraction(XRD) studies revealed that NR/NBR blend nanocomposites exhibited a highly intercalated and exfoliated structure, especially for NBR-rich blends. Dynamic mechanical studies showed that more compatible behavior was observed for NBR-rich blends. The 25/75 NR/NBR blend nanocomposite showed the best mechanical properties.