• Title/Summary/Keyword: rubber compound

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Study on Crack Resistance Improvement of Epoxy Insulation (Epoxy 절연물의 내크랙성 향상에 관한 연구)

  • Ha, Young-Kil;Kim, Su-Yon;Lee, Sang-Jin;Kim, Young-Seong;Park, Wan-Ki
    • Proceedings of the KIEE Conference
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    • 1999.07d
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    • pp.1581-1583
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    • 1999
  • Epoxy Compound has been used as insulation material in cable accessories. During the applying voltage to cable, heat shock is induced to accessory by the temperature difference between atmosphere and conductor. In this study, crack resistance, thermal and mechanical properties were evaluated about conventional epoxy compound and rubber toughened epoxy compound. Because rubber absorbs the stress caused by heat shock, crack resistance of rubber toughened epoxy compound is high. In the case of low thermal expansion coefficient, the compound shows high crack resistance because of low volumetric change.

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Influence of Mastication en Properties of Carbon Black-Filled NR Compounds

  • Park, Sung-Seen
    • Macromolecular Research
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    • v.8 no.2
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    • pp.73-79
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    • 2000
  • The influence of mastication of natural rubber (NR) on properties of carbon black-filled NR compounds was studied. Variations of viscosities of the masticated NR and the carbon black-filled NR compound by heating were also investigated. The viscosities of the compounds decreased by increasing the mastication time of the raw rubber. The viscosities of the masticated NR and the compounds increased by increasing the heating time. This was explained by the combination reaction between functional groups in the rubber. The viscosity increment of the masticated rubber and the compounds by heating became larger with increased mastication time. Cure rate of the compound became faster by increasing the mastication time. Modulus of the vulcanizate made of the rubber masticated for a long time was higher than that of the vulcanizate made of the rubber masticated for a short time while elongation at break of the former was shorter than that of the latter. This was explained by the content of bound rubber and chain length of the rubber molecules.

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Effects of Silane Structure on Composite Interaction Parameter (αC)) of Silica Filled Rubber Compounds (실란 구조가 실리카 복합소재 내 구조발달 상호계수(αC)에 미치는 영향)

  • Kim, Sung Min;Kim, Kwang Jea
    • Polymer(Korea)
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    • v.38 no.4
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    • pp.411-416
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    • 2014
  • Due to the polar characteristics of silica compared to carbon black, the degree of silica dispersion, which affects the mechanical properties of rubber compounds, is an important issue. Wolff first introduced the in-rubber structure of particles (${\alpha}_F$) to express the structure development in the compounds; however, with the introduction of bifunctional silanes, his theory could not explain the 3-dimensional network structure of the compounds. Later his theory was expanded to express the composite interaction parameter (in-rubber structure of the compound) (${\alpha}_C$), which included Wolff's filler-filler interaction parameter (${\alpha}_F$), however, there was no reported experimental result proving the theory. This research first experimentally expressed the in-rubber structure of the compound ${\alpha}_C$ (= ${\alpha}_F+{\alpha}_{FP}$(filler-silane-rubber interaction parameter) + ${\alpha}_P$ (rubber-rubber interaction parameter)) upon mono- and bifunctional silane treated silica filled natural rubber (NR) compounds. Using different structure silanes, i.e. PTES, OTES, TESPD, and TESPT, the ${\alpha}_C$ value of each compound was measured and calculated. The ${\alpha}_C$ value of TESPT treated silica filled compound was 1.64, which composed of ${\alpha}_F$ (0.99), ${\alpha}_{FP}$ (0.31), and ${\alpha}_P$ (0.34).

Effects of Processing Geometry on the Mechanical Properties and Silica Dispersion of Silica-Filled Isobutylene-Isoprene Rubber (IIR) Compounds (롤밀과 밀폐식 혼합기가 실리카 분산 및 부틸고무 복합소재의 물성에 미치는 영향)

  • Kim, S.M.;Cho, H.W.;Kim, J.W.;Kim, K.J.
    • Elastomers and Composites
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    • v.45 no.3
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    • pp.223-229
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    • 2010
  • We investigated the effects of processing geometry of silica-filled isobutylene-isoprene rubber (IIR) compounds on its mechanical properties and silica dispersion, using a two roll mill and an internal mixer (banbury mixer). The compound processed with the two roll mill showed the longer induction time ($t_2$), higher maximum torque ($T_{max}$), and better silica dispersion than the compound processed with the internal mixer; however, showed slightly the lower cure index ($t_{90}$). The mechanical properties (hardness, 300% modulus, tensile strength, elongation) of the compound processed with two roll mill were higher than compound done with the internal mixer.

Flame Retardance and Thermal Resistance of CPE Rubber Compound Containing a Phosphoric Ester Flame Retardant BDPDH (인산 에스테르게 난연제 BDPDH를 첨가한 CPE 고무재료의 난연성 및 내열성)

  • Park, Hyun-Ho;Lee, Chang-Seop
    • Elastomers and Composites
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    • v.38 no.1
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    • pp.72-80
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    • 2003
  • Phosphoric ester compound was employed as thermal resistant and flame retardant for chlorinated polyethylene(CPE) rubber material which is used to prepare automotive oil cooler hose. Cure characteristics, physical properties, thermal resistance, and flame retardation of CPE rubber compounds were investigated. CPE rubber which has excellent properties such as cold resistance and chemical corrosion resistance, and is inexpensive in price than existing ethyleneacrylate rubber(EAR) was used to prepare a rubber compound useful for hose. A non-halogen flame retarding agent N,N'-bis- (diphenylphosphoro) diaminohexane(BDPDH), which is condensed phosphoric ester, was synthesized and it was mixed to CPE rubber material with the range of $0{\sim}30 phr$. From the test results, rheological properties, heat resistance, and flame retardance of CPE rubber compounds were found out to be much increased. The optimum content of BDPDH to rubber which gives maximum effect on thermal resistance and flame retardation, within the range of tolerable specification for rubber materials, was determined to be 20 phr.

Effects of Carbon Black Morphology and Loading Level on the Physical Properties of Natural Rubber Compound (카본블랙의 형태 특성이 천연고무 배합 물성에 미치는 영향)

  • Choi, Kwan-Young;Yoon, Jae-Ryong;Kim, Hwi-Joong
    • Elastomers and Composites
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    • v.33 no.1
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    • pp.17-26
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    • 1998
  • Natural rubber was filled with 8 commercial carbon blacks covering range of rubber-grade products at different levels of filler loadings in order to investigate physical compound and vulcanizate properties. It was found that the curves of rubber property vs filler loading of both uncured compounds and vulcanizates can be superposed to one single master curve by introducing an effective volume fraction which is based on CDBP. The effective volume fraction, $V_{EFF}$ was utilized to explain the variation of the stiffness of all rubber compounds. The surface area-corrected effective volume fraction, V', was utilized to explain the formation of bound rubber, rebound and lambourn wear.

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Microwave Application to the Vulcanization of Rubber Compound -(I) The Heating Characteristics of While Carbon by Microwave- (마이크로파를 응용한 Rubber Compound의 가황 - (I) 마이크로파에 의한 White Carbon의 가열특성 -)

  • Park, C.Y.;Kim, J.K.;Min, S.K.
    • Elastomers and Composites
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    • v.32 no.5
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    • pp.318-324
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    • 1997
  • Since the rigid and continuous networks of high-purity silica(white carbon) were relatively transparent to microwaves, high purity silica coupled with microwaves using a zirconia susceptor at room temperature and it was then heated to its melting temperature. The low-purity silica, contained small amount of impurities, yielded greater microwave absorption owing to easy motion of the interstitial alkali ions and it was then heated to its melting temperature. X-ray diffraction patterns of the low-purity silica were broader than those of the high-purity silica due to higher concentration of non-bridging bond and more deformed random network structure. In the vulcanization process of whitened or coloured rubber compound which is employing low-purity silica(white carbon) as a reinforcing filler, vulcanizate could be obtained effectively by microwave heating energy.

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Wear Particulate Matters and Physical Properties of ENR/BR Tread Compounds with Different Ratio of Silica and Carbon Black Binary Filler Systems

  • Ryu, Gyeongchan;Kim, Donghyuk;Song, Sanghoon;Lee, Hyun Hee;Ha, Jin Uk;Kim, Wonho
    • Elastomers and Composites
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    • v.56 no.4
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    • pp.234-242
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    • 2021
  • The demand for truck bus radial (TBR) tires with enhanced fuel efficiency and wear resistance have grown in recent years. In addition, as the issue of particulate matter and air pollution increases, efforts are being made to reduce the generation of particulate matter. In this study, the properties of epoxidized natural rubber (ENR) containing a silica-friendly functional group were evaluated by considering it as a base rubber and varying the silica ratio in this binary filler system. The results showed that the wear resistance of the NR/BR blend compound decreased as the silica ratio increased. In contrast, the ENR/BR blend compound exhibited an increase in wear resistance as the silica ratio was increased. In particular, the ENR-50/BR blend compound showed the best wear resistance due to the presence of several epoxide groups. Furthermore, we observed that for tan 𝛿 at 60℃, higher epoxide content resulted in the higher Tg of the rubber, indicating a higher tan 𝛿 at 60℃. On the other hand, it was confirmed that increasing the silica ratio decreased the value of tan 𝛿 at 60℃ in all compounds. In addition, we measured the amount of wear particulate matters generated from the compound wear. These measurements confirmed that in the binary filler system, regardless of the filler type, the quantity of the generated wear particulate matters as the filler-rubber interaction increased. In conclusion, the silica filled ENR/BR blend compound exhibited the lowest generation of wear particulate matters.

Bifunctional Silane (TESPD) Effects on Silica Containing Elastomer Compound Part II: Styrene-co-Butadiene Rubber (SBR) (양기능성실란(TESPD)이 실리카 함유 복합 소재에 미치는 영향 Part II: Styrene-co-Butadiene Rubber (SBR))

  • Jeon, Duk-Kyu;Kim, Kwang-Jea
    • Elastomers and Composites
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    • v.44 no.3
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    • pp.252-259
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    • 2009
  • Bifunctional silane (TESPD) is added into silica filled SBR compound and its effects with respect to the vulcanization properties, the processability, and the physical properties are investigated. The addition of the TESPD into silica filled SBR compound increases the degree of crosslinking by formation of a strong 3-dimensional network structure with silica surface via coupling reaction, which results in an improved mechanical property. It also improves the processabilities compared to the Control compound.