• Title/Summary/Keyword: roundness error

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엔드밀에 의한 원통 가공시 절삭조건에 따른 진원도의 실험적 연구 (An experimental study on the roundness effect for the cutting conditions in a cylinder cutting by end mill)

  • 박희견
    • 한국생산제조학회지
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    • 제8권4호
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    • pp.52-60
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    • 1999
  • In this study the effect of roundness error with respect to the cutting conditions using the external cylindrical work piece by end mill cutting in a machining center was studied. the end mill used in this study is HSS coated with Ti-N which is of Ø 12-4 flutes. The material of workpiece is SM20C and cutting oil is used as a cooling flued The cutting experiments were carried out for the several cutting conditions(depth of cut height of end mill feed rate revolution per minute and cutting direction) and their roundness effects were compared using the least squares circle measuring method. The experimental results are summarized as follows : 1) The cutting depth is dominant for the roundness of a cylindrical work piece and the cutting speed must be determined precisely when the cutting depth is large 2) When the cutting direction in circular manufacturing is the same with the spindle rotation i.e up-cutting condition the surface roundness is also improved.

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축차 2점법을 이용한 회전체의 진원도 프로파일 측정에 관한 연구 (A Study on the Measurement of Roundness Profile for Rotating Object Using Two Points in Succession Measuring Method)

  • 이민기;이응석
    • 대한기계학회논문집A
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    • 제34권8호
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    • pp.1029-1034
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    • 2010
  • 본 논문은 회전체의 진원도 및 흔들림 정밀도 측정에 관한 연구이다. 일반적으로 가공물 진원도 측정은 정밀한 회전테이블 또는 기준 원형 디스크를 필요로 하여, 고가의 비용이 소요된다. 축차2점법은 2개의 변위센서를 사용하여 직선가이드 등에서진직도 측정을 위하여 사용되었으며, 본 연구에서는 이 방법을 회전체에 적용하였다. 한 개의 디스크를 이용하여 측정된 회전체 변위 측정값에서 장치의 회전시 흔들림 오차를 제거하여 회전체의 순수한 진원도 프로파일을 측정하였다. 본 연구는 정밀한 기준 디스크 (Artifact)를 사용하지 않고 원형 가공물의 진원도 프로파일 측정에 유용할 것이다.

촉침식변위검출기를 이용한 3점법진도도측정에 관한 연구 (A Study on Roundness Measurement by Three Point Method with Stylus Type Pickups)

  • 한응교;최만수;노병옥
    • 한국정밀공학회지
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    • 제4권2호
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    • pp.47-55
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    • 1987
  • Recently, in precision working, precision is in submicron. Therefore, when we measure various finished goods in superfine measurement, because it is relatively difficult to disregard effect of surroundings, these effect of surroundings must be compensated or canceled. In this study, for roundness measurement, three point method is researched which is able to cancel the effect of rotation accuracy of axis and eccenricity of workpiece. It is difference between this three point method and tradi- tional three point method whose measuring apparatus have three movable pickups posit- ioned with angle and between the pickups. As a results, when rotation accuracy of axis is varied from $0.02\mu\textrm{m}$ to $0.05\mu\textrm{m}$ the width of variation of measured roundness is $0.04\mu\textrm{m}$. And, when eccentricity of workpiece is varied from 0 to $4\mu\textrm{m}$, the width of variation of measured roundness is $0.005\mu\textrm{m}$. These error width are disregardable because they are in 10% of measured roundness. Therefore, by this three point method, the effect of rotation accuracy of axis and the effect of eccentricity of workpiece are canceled. And we are able to select the angle between the pickups ($\phi$ and $\tau$) by means of relation between $F_{k}$ and K.

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선반으로 보링가공 할 때 척킹력이 가공 정도에 미치는 영향 (Influence of Chucking Forces upon the Accuracy of Circular Hole in Boring Process on the Turning)

  • 이상수;강신길;전영석
    • 한국공작기계학회논문집
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    • 제17권2호
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    • pp.58-64
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    • 2008
  • The cutting process of materials is accompanied with the elastic and plastic deformation due to chucking forces in the boring process of thin holes on the turning. Upon removal of chucking forces at the end of process, the original shape is remained in the plastic deformation; on the other hand, it is modified in the elastic deformation due to spring back. Fixing materials by chucks on the turning has influence on roundness because the process is conducted with unbalanced distribution load induced from the fixing of three jaws. Moreover, the amount of spring back depends on the magnitude of fixing forces. We studied the change of roundness according to fixing forces as well as the method to reduce the influence of chucking forces.

Rotational Accuracy Measurement of Scroll Compressor with D-type Sectional Shaft

  • Park, Sang-Shin;Kim, Gyu-Ha;Lee, Jin-Kab
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.125-127
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    • 2002
  • This paper presents the measurement process of the rotational accuracy and the comparison with the theoretical results in the main bearing of scroll compressor. The main bearing is cylindrical oil proceeding bearing, but there are straightly cut used for oil supply. Therefore the roundness error is not a negligible quantity compared with the rotational accuracy. For this reason, three-point method is used in the experiment. The result of three-point method coincides with the theoretical value. So if the theory in this paper is used to the bearing design of scroll compressor, the efforts for testing and designing can be reduced.

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홀-플레이트(Hole-Plate)를 이용한 3차원좌표측정기의 공간오차 측정 (3-Dimensional Error Calibration of CMMs Using a Hole-Plate Artefaet)

  • 이응석;위현곤
    • 한국정밀공학회지
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    • 제13권4호
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    • pp.67-74
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    • 1996
  • 3차원좌표측정기(Coordinate Measuring Machine)의 공간오차(Volumetric error)의 측정을 위하여 홀-플레이트(Hole-Plate)를 이용하는 방법이 연구되었다. 티타늄 또는 세라믹으로 제작되는 홀-플레이트의 설계 예를 보였다. 홀-플레이트의 측정홀 숫자와 진원도(Roundness)의 영향이 연구되었으며, 또한 홀-플레이트의 설치시 발생하는 오차도 검토되었다. 3차원좌표측정기의 공간오차성분 모두를 별도로 측정하는 방법이 제안되었다. 홀-플레이트를 이용 2차원 및 3차원 공간의 길이 오차를 직접적으로 측정하는 방법도 소개되었다.

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주축의 회전정도 측정시스템의 개발 (Development of the Measuring System of the Rotational Accuracy of main Spindles)

  • 신영재;박종권;이후상
    • 한국기계연구소 소보
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    • 통권20호
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    • pp.21-26
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    • 1990
  • In order to satisfy the industrial requirements to measure the rotational error motion of main spindles and to find out the source of the error motion, some measuring systems were made. Their measuring principle are based on the 3-point roundness measurement. In these measuring systems, the measurements are processed by digital calculation technique and the form error and the rotational error motion of main spindles are spearated. In the present paper, the principle of 3-point metnod is introduced and some application examples are shown.

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CNC 공작기계 상에서 접촉식 측정 프로브를 이용한 홀 측정 프로그램 개발 (Development of Hole Inspection Program using Touch Trigger Probe on CNC Machine Tools)

  • 이찬호;이응석
    • 대한기계학회논문집A
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    • 제36권2호
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    • pp.195-201
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    • 2012
  • 다양한 소비자의 요구에 따라 가공된 제품을 좀더 신속하고 정확하게 측정할 수 있는 공작기계 내 자동계측장치를 적용하는 사례가 급격히 증가하고 있다. 자동 계측으로 가장 많이 활용되는 접촉식 측정 프로브는 주로 공작물의 가공 원점을 설정하고, 정확한 치수 검사를 통한 불량유무 판정 및 보상가공에 많이 활용된다. 따라서 본 연구에서는 기기상 자동계측장치인 접촉식 측정 프로브를 활용하여 가공된 형상을 신속하고 정확하게 측정하는 방법을 연구하였으며 이를 위하여 가장 많이 활용되는 홀 측정 사이클에 대한 매크로 프로그램을 개발하였다. 또한 측정 시 홀의 진원도 오차에 따라 발생할 수 있는 편심량을 시뮬레이션하여 분석하였으며 본 연구의 신뢰성을 높이기 위하여 기기상에서 개발된 홀 측정 매크로 프로그램을 이용하여 홀플레이트에 대한 측정이 이루어졌으며, 진원도 오차에 따른 편심량을 검증하였다.

하이브리드 측정기의 개발 및 성능평가 (Development and Performance Evaluation of Hybrid Measuring Instrument)

  • 이영호;박기범;조영태;이응석;정윤교
    • 한국기계가공학회지
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    • 제16권3호
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    • pp.69-75
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    • 2017
  • There are two types of expensive measuring instruments currently on the market shape measurement and roundness measurement instruments. As they are very expensive, from tens of millions to more than 200 million won, buying them is economically burdensome for small companies or individuals. Therefore, in order to integrate the shape and roundness measurements into a single transfer device, this study aimed to reduce the trial and error by 3D modeling and simulation, and we confirmed the feasibility of operation. Based on these outcomes, a prototype hybrid measuring instrument was fabricated. As a result of performance evaluation and comparative evaluation, we verified the feasibility of implementation and application of the hybrid measuring instrument.