• Title/Summary/Keyword: round pass

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Process Design of Multi-Pass Shape Drawing of Wire with Asymmetric Trapezoid Profiles (비대칭 사다리꼴 단면 선재의 다단 인발 공정설계)

  • Ji, S.I.;Lee, K.H.;Hong, L.S.;Jung, J.Y.;Kim, J.S.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.24 no.3
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    • pp.187-193
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    • 2015
  • The objective of the current study is to determine cross-sectional profile of intermediate dies in order to improve the plastic strain homogeneity which directly affects not only the dimensional accuracy but also the mechanical properties of final product by redesigning the intermediate dies using the conventional electric field analysis (EFA) method. Initially, the multi-pass shape wire drawing was designed by using the equivalent potential lines from EFA. The area reduction ratio was calculated from the number of passes in multi-pass shape wire drawing but constrained by the capacity of the drawing machine and the drawing force. In order to compensate for a concentration of strain in a region of the cross section of the wire, the process for multi pass wire drawing from initial round material to an intermediate die was redesigned again using the electric field analysis. Both drawing process designs were simulated by the finite element method in which the strain distribution and standard deviation plastic strain of the cross section of drawn wires were examined.

Finite-Slab element investigation of square-to-round multipass shape rolling

  • 이상매;김낙수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.251-255
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    • 1991
  • The primary objectives of the rolling process are to reduce the cross section of the incoming material while improving its properties and to obtain the desired section at the exit from the rolls. Many engineering metals, suchas aluminium alloys, copper alloys, and steels are often cast intoingots and are then further processed byhot rolling into blooms, slabs, and billets, which are subsequently rolled into other products such as plate, sheet, tube, rod, bar, and structural shapes. In shape rolling a round or square bar is rolled in several passes into various shapes. During eachpass, the bar elongates as well as spreads. Thus, a very complex three-dimensional metal flow takes place. In this paper TASKS results for the simulation of a 7 pass square-to-round shape rolling are presented. The results are verified by comparing it with experimental results from a previous study conducted at the Battelle Columbus Labs

Prediction of Stress Free Surface Profile of Wrokpiece in Rod Rolling Process (선재압연공정의 소재 자유표면 형상예측)

  • Lee, Youngseog;Kim, Young-Ho;Jin, Young-Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.174-180
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    • 2000
  • A reliable analytic model that determines the cross sectional shape of a workpiece(material) in round-oval(or oval-round) pass sequence has been developed. the cross sectional shape of an outgoing workpiece is predicted by using the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove to the roll axis direction. The requirements we placed on the choice of the weighting function were to ensure boundary conditions specified. The validity of the analytic model has been examined by hot rod rolling experiment with the roll gap and specimen size changed. The cross sectional shape and area of a workpiece predicted by the proposed analytic model were good agreement with those obtained experimentally. It was found that the analytic model has not only simplicity and accuracy for practical usage but also save a large amount of computational time compared with finite element method.

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Development of Program for the Intermediate ie Design in the Drawing of the Rectangular Rod (직사각재 인발 공정의 중간 금형 설계 프로그램 개발)

  • 김동진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.95-98
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    • 1999
  • In this study, a method to find the optimal intermediate die geometry for the multi-stage drawing process for the rectangular rod from a round bar is proposed and a program using the proposed method is developed. On the stage of the design of the intermediate die geometry, the virtual die was constructed using the initial billet as a inlet of the drawing die and the final product as a exit of that and the virtual die was divided by the number of pass. Divided die was transformed into the rectangular one which is the intermediate die geometry for the multi-stage rectangular drawing process. In order to verify the application of the proposed method on the real industrial product, the drawing of the rectangular rod from a round which composed two stage has been performed and simulated by the three dimensional rigid plastic finite element method.

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NUMERICAL ANALYSIS FOR FLOW CHARACTERISTICS WITH GEOMETRIC SHAPE AND CONTROL CONDITIONS IN SUBSEA BY-PASS VALVE (심해저 바이패스 밸브의 기하학적 형상과 제어조건에 따른 유동특성에 관한 수치해석적 연구)

  • Lee, J.H.;Min, C.H.;Oh, J.W.;Cho, S.;Kim, H.W.
    • Journal of computational fluids engineering
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    • v.21 no.2
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    • pp.99-105
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    • 2016
  • The present study has been carried out to analyze the flow characteristics with geometric shape and control conditions in subsea by-pass valve. The function of by-pass valve is to prevent reverse flow. In this study, the static analysis has been perform for analyzing fluid flow in open state. In order to consider the turbulent effect, the standard ${\kappa}-{\varepsilon}$ model was used. A variety of parametric studies, such as by-pass valve type or size, volume flow rate, leakage hole size, leakage hole position, block type, block shape, were performed. The pressure difference across the valve in the model broadened the flow channel cross-sectional area was greater than the base model for the same operating conditions. As the pipe diameter in the block decreases the pressure difference is greatly increased. The pressure difference according to block shape such as edge type and round was almost negligible. For the same Reynolds number the pressure difference was little changed according to the size of the valve.

Blasting Standardization works for NATM on the Seoul Subway Construction by Dr, Ginn Huh (서울 지하철공사 발파공법의 표준화)

  • Heo, Jin
    • Journal of the Korean Professional Engineers Association
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    • v.16 no.3
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    • pp.5-23
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    • 1983
  • On the Seoul Metropolitan Subway Construction of No. 3, 4 Line, the total length is 57 Km and it is now undergoing almost 55% progress. The working method is classified into Open Cut of 70% and the rest of 30% tunnelling method in the 48 job site. Above tunnelling method is execute by American Steel Support System and the rest of 10 job site carried out by New Austria Tunnelling Method. This paper describes Blasting Standardizations works on the above Tunnelling ' Open Cut Method under big slogan, first safety, second execution. As a superintendent, I strived standardization of works with Better powder, Better Drills ' Better Pattern. Geological structure of Seoul area is composed by Jurassic Granite and also the above rockgroup are over burden by Alluviums as a Unconformity. First of all, I carried out the standard amount of powder and burden through experimental standard blasting by each powder as following Blasting works in the subway construction is surrounding shop Building, under pass the city river and also under pass highest building basement floor. I made allowable Blasting Vibration Value by West-Germany Vornorm DIN 4150, Teil 3 and should measure each blasting works as fellows all of powder is used basically Low-Gravity and Low Velocity such as Slurry, Ammonium Nitrate ' Finex I, II. for Smooth Blasting Instead of Gelatin Dynamite. Electric Detonation Cap is used basically M/S Delay Cup instead of Electric delay ' Simultaneous cap. I applied following formula V=KW3/4 $D^{-2}$ V=Particle Velocity (Cm/sec) K=Ginh Huh's Value W=Delay Charge (Kg) D=Distance(m) In the Open Cut, within 1m distance from H-pile I made to use the Concrete breaker, as following V=7W/$^{0.5}$V/$^{-1.75}$ On the Concentrate Building area, I advise to use Light class drill ø36m Bit and advance 1.1m per round blasting the three boom jumbo drill over ø45mm used only suburb of city.e Light class drill ø36m Bit and advance 1.1m per round blasting the three boom jumbo drill over ø45mm used only suburb of city.

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Heat/Mass Transfer Characteristics in A Rotating Duct with $180^{\circ}$ Turn ($180^{\circ}$ 곡관부를 가지는 회전 덕트에서의 열/물질전달 특성)

  • Won, Chung-Ho;Lee, Sei-Young;Cho, Hyung-Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.3
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    • pp.405-413
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    • 2001
  • The present study investigates convective heat/mass transfer and flow characteristics inside a rotating two-pass rectangular duct. A naphthalene sublimation technique is employed to determine the detailed local heat transfer coefficients using the heat and mass transfer analogy. The objective of this study is to determine the effects of turning geometry with rotation for 0.0$\leq$Ro$\leq$0.24. The results reveal that the sharp-turn corner has the larger pressure drop and lower heat transfer in the post-turn region than those of the round-turn corner. The strong secondary flow enhances heat transfer for the round-turn corner. Coriolis force induced by the rotation pushes the high momentum core flow toward the trailing wall in the first passage with radially outward flow and toward the leading wall in the second passage with radially inward flow. Consequently, the high heat transfer rates are generated on the trailing surface and the leading surface in the first and second passage, respectively. However, the strong secondary flow due to the turning dominates the flow pattern in the second passage, thus the heat transfer differences between the leading and trailing surfaces are small with the rotation.

Study on the Improvement and Effect of the Metro Fare System (광역철도 승차권제도 개선 및 효과에 관한 연구)

  • Yim, Chul;Lee, Yongsang;Yoon, Kyoungman
    • Journal of the Korean Society for Railway
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    • v.16 no.6
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    • pp.482-491
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    • 2013
  • Current metro tickets are categorized into transportation cards and monthly season tickets, which offer limited consumer choices. A metro fare system should be introduced based on the diversity of customer demand. Thus, this study's objective is that the metro fare system in Korea should be efficiently operated by analyzing a variety of metro fare systems used in major cities of other countries. In addition, this study proposed the following metro fare systems, one day pass, which is generally used in other countries in a bid to promote public transportation, reduce costs, and increase revenue. A commuting ticket system to increase the demand from cars to subways, and special discounts & a round-trip ticket system for round-trip travelers in case that demand is low was compared with the high supply on the Gyeongchun-line.

Simulation of square-to-oval single pass rolling using a computationally effective finite and slab element method

  • 이상매;김낙수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.237-242
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    • 1991
  • Shape rolling has been studied experimentally by many researchers. As large numbers of process variables are involved and the material flow is difficult to analyze in shape rolling, the use of numerical techniques as an engineering tool becomes extremely attractive. The first numerical approach to the three-dimensional plastic deformation of rolling was to investigate side spread in flat rolling. Oh and Kobayashi conducted a pioneering study in this field by applying an extremum principle for rigid, perfectlyplastic materials combined with the numerical computation. Since then, several other researchers have used three-dimensional finite element method for analysing spread in rolling . In this investigation of shaperolling al the computer simulations of shape rolling were conducted using TASKS. To verify the predictive capabilities of TASKS the first example chosen was square-to-round shape rolling

Investigation of Automated Neonatal Hearing Screening for Early Detection of Childhood Hearing Impairment (소아 난청의 조기진단을 위한 신생아 청력 선별검사에 대한 평가)

  • Seo, Jeong Il;Yoo, Si Uk;Gong, Sung Hyeon;Hwang, Gwang Su;Lee, Hyeon Jung;Kim, Joong Pyo;Choi, Hyeon;Lee, Bo Young;Mok, Ji Sun
    • Clinical and Experimental Pediatrics
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    • v.48 no.7
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    • pp.706-710
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    • 2005
  • Purpose : Early diagnosis of congenital hearing loss through the neonatal hearing screening test minimizes language defect. This research intends to identify frequency of congenital hearing loss in infants through neonatal hearing screening test with the aim of communicating the importance of hearing test for infants. Methods : From May 20, 2003 to May 19, 2004, infants were subjected to Automated Auditory Brainstem Response test during one month of birth to conduct the test with 35 dB sound. Infants who passed the 1st round of hearing test, were classified into 'pass' group whereas those who did not were classified into 'refer' group. Infants who did not 'pass' in the hearing test conducted within one month of birth were subjected to re-test one month later, and if classified as 'refer' during the re-test, they were subjected to the diagnosis for validation of hearing loss by requesting test to the hearing loss clinic. Results : There was no difference among the 'pass' and 'refer' group in terms of form of childbirth, weight at birth and gestational age. In the 1st test, total of 45 infants were classified into 'refer' group. Six among 35 who were subjected to re-test(17%) did not pass the re-test, and all were diagnosed with congenital hearing loss. This corresponds to 0.35%(3.5 per 1,000) among total number of 1,718 subjects. Conclusion : In our study the congenital hearing loss tends to be considerably more frequently than congenital metabolic disorder. Accordingly, newly born infants are strongly recommended to undergo neonatal hearing screening test.