• 제목/요약/키워드: roughness element

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State Monitoring of Micro-Grooving using AE Signal (AE신호를 이용한 micro-grooving의 상태감시)

  • 이희석;손성민;김성렬;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.332-335
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    • 1997
  • With the advance of precision technique, the optical system is more precise and complex and the machining method of optical element which is composed of micro-grooves is developed. Especially, the method of micro-grooving using diamond tool is used widely owing to many merit, but has problems of damage of surface roughness due to tool wear and tool fracture. This paper deals with state monitoring using AE RMS in the micro-grooving. The change of AE RMS is very small with increment of cutting velocity and depth of cut. In spite of constance magnitude of principal force in machining using diamond tool of tool wear and tool fracture, AE RMS is highly fluctuated. Because changing of cutting state has relevance to surface roughness profile, surface toughness profile is expected using AE RMS.

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A study on the hexagonal drawing dies for the high strength materials (고강도 육각 이형 인발 다이스에 관한 연구)

  • 권혁홍;유동진;이정로;이원복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1410-1413
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    • 2003
  • Drawing is a basic plastic deformation method and productive manufacturing process make wire. rod and variety section geometry bar. Study for the rod drawing process of rod was researched long littles. but non-axisymmetric drawing process is weak. So metal flow is very irregular in non-axisymmetric drawing process and difficult to define about material deformation generally. In this paper, to solve material deformation, use finite element method and then define suitable shape for rod to hexagonal drawing dies. And research corner filling rate and surface roughness for the high strength steel hexagonal bar produced defined dies.

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A Study on Fracture Mechanism of Torsion-Mounted Type Turbine Blade (비틀림 마운트형 터빈 블레이드의 파괴기구에 관한 연구)

  • Hong, Soon-Hyeok;Lee, Dong-Woo;Jang, Deuk-Yul;Cho, Seoks-Woo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.585-590
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    • 2001
  • Turbine blade is subject to torsional load by torsion-mount, centrifugal load by rotation of rotor and repeated bending load by steam pressure. Turbine with partially cracked blade has normal working condition at initial repair time but vibratory working condition at middle repair time due to crack growth. Finite element analysis on turbine blade indicates that repeated bending load out of all loads is the most important factor on fatigue strength of turbine blade. Therefore, this study shows root mean square roughness has linear relation with stress intensity factor range in 12% Cr steel and can predict loading condition of fractured turbine blade.

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Prediction of the Surface Machined by EDM Using Iterative Discharge Simulation (연속방전 시뮬레이션을 이용한 미세방전가공 표면의 예측)

  • Kim T.G.;Min B.K.;Lee S.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.509-510
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    • 2006
  • Simulation of micro electrical discharge machining (micro-EDM) process using finite element analysis is proposed. Multiphysics model which has three steps; heat transfer analysis, structural analysis and electric field analysis is developed for simulation. Machined surface for successive five discharges is simulated using developed multiphysics model. Machined surface roughness was simulated under two discharge conditions and the simulated results are compared with actual machined surfaces. From the comparison it is demonstrated that the model can accurately predict the machined surface with the error less than $0.5{\mu}m$.

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Effect of Roughness Position on the Characteristics of Turbulence in Concentric Annuli (동심환형관에서 난류특성에 미치는 조도위치의 효과)

  • Ahn, S.W.;Lee, W.J.
    • Journal of Power System Engineering
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    • v.1 no.1
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    • pp.61-69
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    • 1997
  • 본 연구는 동심환형관에서 거칠기가 없이 매끈한 경우, 내측벽에 만, 외측벽에 만, 그리고 양측 모두에 거칠기가 있는 4경우에 대해 직경비가 0.26, 0.39, 그리고 0.56일 때 벽면에 설치된 거칠기 위치들이 난류유동장에 미치는 효과를 실험적으로 조사하고자 한다. 최대속도와 전단응력이 0인 지점들, 시간평균속도의 구배들, 그리고 와확산계수들을 X형 열선풍속계와 이중 피토튜브를 사용하여 측정하였다. 본 연구를 통하여 동심환형관에 설치된 거칠기들이 난류유동에 미치는 효과에 대한 정량적자료를 제시할 수 있었다.

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A Numerical Study of the Shear Behavior of a Rock Joint Considering Quantitative Roughness Parameters (정량적인 거칠기 파라미터를 고려한 절리면 전단거동의 수치해석)

  • 김대복;손봉기;이정인
    • Journal of the Korean Geotechnical Society
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    • v.17 no.4
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    • pp.279-288
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    • 2001
  • 암반내에 존재하는 불연속면은 지하구조물의 안정성에 큰 영향을 미친다. 불연속면을 해석하기 위한 구성법칙에 대한 많은 연구가 진행되어 왔으나, 객관적인 거칠기 파라미터를 이용한 전단거동 모사에 관한 연구는 아직 미흡한 실정이다. 본 연구에서는 정량적인 거칠기 파라미터를 이용한 두 가지의 새로운 구성방정식을 만들어 절리 거동을 모사하였다. 첫 번째 구성법칙은 탄소성 이론에 근거하여 두께가 없는 개별절리요소 이용한 방법이고, 두 번째 구성법칙은 3차원 레이저 변위 측정 데이터를 직접 이용하여 Ohnishi가 제안한 거칠기 손상모델을 도입하였다. 제안된 두 모델을 가지고 직접 전단시험을 모사해본 결과 실제 실험에 나타나는 변형률 경화 및 연화현상 그리고 잔류전단강도와 같은 현상을 볼 수 있었다.

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Fracture Characteristics Unidirectional Composite Single-Lap Bonded Joints (일방향 복합재료 single-lap 접합 조인트의 파괴 특성)

  • Kim Kwang-Soo;Yoo Jae-Seok;Jang Young-Soo;Yi Yeong-Moo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.232-236
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    • 2004
  • The fracture characteristics of unidirectional composite single-lap bonded joints were investigated experimentally and numerically. The effects of bonding method, surface roughness, bondline thickness and the existence of fillet on the failure characteristics and strength of bonded single-lap joints were evaluated experimentally. The failure process, failure mode and the behavior of load-displacement curve was apparently different according to bonding method. The failure load of the specimen co-cured without adhesive was definitely superior to other types of specimens but the specimens co-cured with adhesive film had a less strength than secondary bonded specimens. In the secondary bonded specimens, the lower value of surface roughness and existence of fillet improved the strength of specimens. The strain energy release rates calculated by geometric nonlinear finite element analyses and Virtual Crack Closure Technique for the secondary bonded specimens considering the three types of initial cracks - comer crack, edge crack and delamination crack - were consistent with the test results.

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The Characteristic Variation of Mask with Plasma Treatment (플라즈마 처리에 의한 마스크 특성 변화)

  • Kim, Jwa-Yeon;Choi, Sang-Su;Kang, Byung-Sun;Min, Dong-Soo;An, Young-Jin
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.21 no.2
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    • pp.111-117
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    • 2008
  • We have studied surface roughness, contamination of impurity, bonding with some gas element, reflectance and zeta potential on masks to be generated or changed during photolithography/dry or wet etching process. Mask surface roughness was not changed after photolithography/dry etching process. But surface roughness was changed on some area under MoSi film of Cr/MoSi/Qz. There was not detected any impurity on mask surface after plasma dry etching process. Reflectance of mask was increased after variable plasma etching treatment, especially when mask was treated with plasma including $O_2$ gas. Blank mask was positively charged when the mask was treated with Cr plasma etching gas($Cl_2:250$ sccm/He:20 $sccm/O_2:29$ seem, source power:100 W/bias power:20 W, 300 sec). But this positive charge was changed to negative charge when the mask was treated with $CF_4$ gas for MoSi plasma etching, resulting better wet cleaning. There was appeared with negative charge on MoSi/Qz mask treated with Cr plasma etching process condition, and this mask was measured with more negative after SC-1 wet cleaning process, resulting better wet cleaning. This mask was charged with positive after treatment with $O_2$ plasma again, resulting bad wet cleaning condition.

Measures of micromotion in cementless femoral stems-review of current methodologies

  • Solitro, Giovanni F;Whitlock, Keith;Amirouche, Farid;Santis, Catherine
    • Biomaterials and Biomechanics in Bioengineering
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    • v.3 no.2
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    • pp.85-104
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    • 2016
  • Stability and loosening of implanted femoral stems in Total Hip Replacement have been well established as barriers to the primary concerns of osseointegration and long term implant survival. In-vitro experiments and finite element modeling have for years been used as a primary tool to assess the bone stem interface with variable methodologies leading to a wide range of micromotion, interference fit and stress shielding values in the literature. The current study aims to provide a comprehensive review of currently utilized methodologies for in-vitro mechanical testing as well as finite element modeling of both micromotion and interference of implanted femoral stems. A total of 12 studies detailed in 33 articles were selected for inclusion. Experimental values of micromotion ranged from 12 to $182{\mu}m$ while finite element analysis reported a wider range from 2.74 to $1,277{\mu}m$. Only two studies were found that modeled bone/implant contact with consideration for interference fit. In studies evaluating stem micromotion in THA, the reference surface at the bone/stem interface should be well defined. Additionally, the amount of penetration considered should be disclosed and associated with bone density and roughness.