• Aerospace Engineering and Technology
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• v.11 no.1
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• pp.19-26
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• 2012

The requirement for the aerodynamic hub drag, allocated from the system requirement of development of a bearingless rotor hub, was analyzed and embodied to be substantiated by the methodology assigned from the requirement. Drag prediction for the initial hub configuration was carried out by hand calculation using aerodynamic drag coefficients and the design change about the sectional shape of torque tube was suggested to satisfy the requirement. Finally, drag prediction was performed for the changed hub configuration by using unstructured overset mesh technique and parallel computation and the calculated result satisfied the requirement of the aerodynamic hub drag. It was found that the drag of final hub configuration was also within the range of drag inferred from the trendline of developed helicopter.

• Journal of Aerospace System Engineering
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• v.3 no.3
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• pp.17-23
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• 2009

KARI SUAV (Smart Unmanned Aerial Vehicle) program is currently on the phase of ground and flight test. SUAV is a tilt rotor aircraft having the capability of vertical take-off/landing and high speed forward flight. The SUAV rotor system is 3-bladed, gimbaled hub type, which is not common for conventional helicopter configuration. In this paper, detailed procedure and method of rotor pitch rigging, tracking and balancing were described based on the experience of SUAV ground test.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.7
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• pp.634-641
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• 2009

In this work, the behavior of vibratory hub loads induced due to the uncertainties of composite material properties for each of the participating rotor blades is investigated. The random material properties of composites available from the existing experimental data are processed by using the Monte-Carlo simulation technique to obtain the stochastic distribution of sectional stiffnesses of composite blades. The coefficients of variation (standard deviation divided by the mean) obtained from the sectional stiffness constants are used as an input to the comprehensive aeroelastic analysis code that can evaluate the hub loads of a rotor system. It is found that the uncertainty effects of composite material properties inevitably bring a dissimilarity to the rotor system. The influence of hub vibration response with respect to the individual stiffness (flatwise bending, chordwise bending and torsion) changes is also identified.

• Journal of the Korean Society for Aviation and Aeronautics
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• v.20 no.4
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• pp.50-56
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• 2012

Rotor system is a very important part which produce lift, thrust and control force in helicopter. Component of rotor system must have structural integrity for applied load. The estimation of structural integrity is regarded greatly as important in aerospace field. In this study, the process of structural analysis performed for bearingless main rotor system of helicopter. The composite flexbeam and torque tube of bearingless main rotor are very thick, so 3D layered soild elements of MSC.PATRAN were used to get the finite element analysis results. To estimate structural integrity, non-linear static analysis considering geometric non-linearity is performed. In addition, detailed finete element analysis and non-linear static analysis are performed to consider the stress concentration for fitting effect and contact surface. The estimation process of structural integrity for bearingless main rotor system of helicopter may help the design.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.2
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• pp.98-105
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• 2005

This paper presents the result of the aeroelastic stability test of the small-scaled hingeless hub system with composite paddle blades in hover and forward flight conditions. Excitation tests of hingeless hub system installed in GSRTS(General Small-scale Rotor Test System) at KARI(Korea Aerospace Research Institute) were carried out to get lead-lag damping ratio of blades with flexures as hub flexure. MBA(Moving Block Analysis) technique was used for the estimation of lead-lag damping ratio. First, blades with metal flexures, then with composite flexures of the same dynamic properties of rotor system as metal one were tested. Tests were done on the ground and in the wind tunnel according to the test conditions of hover and forward flight, respectively. Composite flexures were found to have better damping characteristics over metal ones in the non-rotating vibration test, and it was confirmed that the use of composite flexures would give observable improvement in aeroelastic stability compared to metal ones in all test conditions.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.7
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• pp.561-568
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• 2013

After we designed Bearingless rotor hub system for 7,000lb class helicopter, flexbeam fatigue analysis was conducted for validation of requirement life time 8,000 hours. sectional structural analysis method applying elastic beam model was used. Fatigue analysis for two sections of flexbeam which were expected to weak to fatigue damage from result of static analysis was conducted. Extension, bending and torsion stiffness of flexbeam section shape was calculated using VABS for structure analysis. S-N curve of two composite material which composed flexbeam was generated using wohler equation. Load analysis of bearingless rotor system was conducted using CAMRAD II and load analysis result was applied HELIX/FELIX standard load spectrum to generate bearingless rotor system load spectrum which was used flexbeam fatigue safe life analysis.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.05a
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• pp.173-176
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• 2002

This paper describes the design procedure of composite parts for hingeless hub system of helicopter. These composite parts are composed of flexure and sleeve. The design of this composite flexure is an important technique in hingeless hub system since the rotor system stability and dynamic characteristics depends on this flexure characteristics. The objective of this research is to replace the existing metal hub parts with composite to improve the performance and stability. First, the coupon test of candidate composite material for hub parts was conducted. The hub parts was designed based on test results and the manufacturing possibility by using Fiber Placement System(FPS) was checked. Also the dynamic analysis and stress analysis of composite hub parts was conducted. Through this research, we will find out the possibility of replacing existing metal hub parts with composite.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.42 no.5
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• pp.390-397
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• 2014

BO-105 helicopter applies hingeless rotor hub system and blade root uses a flexure of hingeless rotor hub system. So bending stiffness reinforcement for flexure was conducted for preparation of whirl tower test using BO-105 blade. Bending moment of flexure area was calculated with FE modeling of section shape for stiffness reinforcement of flexure and thickness of composite material for reinforcement was chosen. Flexure bending stiffness reinforcement was conducted and bending stiffness measurement test was performed before and after bending stiffness reinforcement. And the test data are compared with analysis results.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.49 no.8
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• pp.649-660
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• 2021

Through analytical method based on S-76 model, the level of rotor hub vibration reduction was analyzed according to higher harmonic actuating by individual blade control. The higher harmonic actuating method for individual blades was divided into a method of generating an additional actuating force from the pitch-link in the rotating part and generating actuating force through the active trailing edge flap control of the blade. In the 100kts forward flight conditions, the hub load analysis was performed by changing the phase angle of 15 degree for the 2P/3P/4P/5P harmonic actuation for individual blades. Through the harmonic actuation results, the sensitivity of the rotor system according to the actuating conditions was analyzed, and the T-matrix representing the characteristics of the rotor system was derived based on this analysis result. And through this T-matrix, optimal higher harmonic actuating condition was derived to minimize hub vibration level for flight condition. In addition, the effect on the performance of the rotor system and the pitch-link load under minimum hub vibration condition, as well as the noise influence through the noise analysis were confirmed.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2013.04a
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• pp.383-389
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• 2013

Rotor system is a very important part which produces lift, thrust and control force in helicopter. Component of rotor system must endure various flight load for the required life. In helicopter rotor system, bearingless rotor system is the highest technology rotor system compare with articulated and hingeless rotor system. Baaringless rotor system is not include mechanical flap hinge, lag hinge and pitch bearing. Bearingless rotor component flexbeam which made by composite material has conduct hinge and bearing role instead of mechanical flap hinge, lag hinge and pitch bearing. These characteristics has less part number and lass weight than others. In this paper, conduct safe life analysis of bearingless composite component flexbeam and torque tube applying to utility helicopter load condition.