• Title/Summary/Keyword: rotating plates

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Smart Roll Forming Based on Real-Time Process Data (실시간 공정데이터 기반의 스마트 롤포밍에 관한 연구)

  • Son, Jae-Hwan;Cho, Dong-Hyun;Kim, Chul-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.5
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    • pp.45-51
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    • 2018
  • Roll forming refers to the production of long plate-molded products, such as panels, pipes, tubes, channels, and frames, by continuously causing the bending deformation to thin plates using rotating rolls. As the roll forming method has advantages in terms of mass production because of its excellent productivity, the size of the roll forming industry has been continuously increasing and the roll forming method is increasingly being used in diverse industrial fields as a very important processing method. Furthermore, as the roll forming method mainly depends on the continuous bending deformation of the plate materials, the time and the cost of the heterogeneous materials developed in the process are relatively large when considered from the viewpoint of plastic working because many processes are continuously implemented. The existing studies on roll forming manufacturing have reported the loss of large amounts of time and materials when the raw materials or product types were changed; further, they have stated that the use of this method can hardly guarantee the uniformity of the formed shapes and the consistency in terms of size and cannot detect all the defects occurring during the mass production and related to the dimensions. Therefore, in this research, a real-time process data-based smart roll forming method that can be applied to multiple products was studied. As a result, a roll forming system was implemented that remembers and automatically sets the changes in the finely adjusted values of the supplied quantities of individual heterogeneous materials so that the equipment setting changing time for heterogeneous material replacements or changes in the products being produced can be shortened. It also secures the uniformity of the products so that more competitive and precise slide-rail products can be mass-produced with improvements in the quality, price, and productivity of the products.

Design and Fabrication of a Field Mill for Ground-Level Electric Field Measurement (대지전계 측정을 위한 필드밀의 설계 및 제작)

  • Kil, Gyung-Suk;Song, Jae-Yong;Kim, Il-Kwon;Kwon, Jang-Woo;Ahn, Chang-Hwan;Lee, Young-Keun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.1
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    • pp.52-59
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    • 2007
  • A field mill capable of measuring the magnitude and polarity of electric fields at the ground level was studied to apply to a lightning warning system as a sensor. We designed and fabricated a planar-shutter type field mill with a rotating-vanes. A calibration of the field mill was performed in a vertically symmetrical arrangement which consists of two equal size parallel round plates to form a homogeneous electrical fields. The sensitivity of the field mill was adjusted at 0.5[V/kV/m], and this covers a ranges from 200[V/m] to 20[kV/m]. After the calibration experiment, the field mill was installed on the roof of a building to measure the changes of electric field intensity caused by thunderclouds. During the period from July 1. 2006 to July 15. 2006, the electric field intensity was recorded a ranges of $+2[kV/m]{\sim}-6[kV/m]$ depending on generation, extinction and movement of thunderclouds. From the actual test on the ground it is confirmed that the field mill has a good performance necessary for the measurement of DC electric fields.

Analysis of the Flexural Vibrations for the Rotating Cantilevered Rectangular Plates (회전하는 외팔 사각판의 굽힘진동 해석)

  • 이종민;이영신
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1992.10a
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    • pp.59-64
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    • 1992
  • 터빈 블레이드와 같이 회전하는 구조물의 파단은 공진 근처에서 진동이 발 생할 때에 이에 기인하는 피로에 의하여 발생한다. 그러므로 이와 같은 파단 을 피하기 위해서는 설계 단계에서 이론적인 계산에 의하여 구조물의 고유 진동수를 결정하는 것이 상당히 중요하다. 판이 회전을 받게 되면 원심력에 의하여 판의 강성이 증가하므로 고유진동수가 회전하지 않는 판의 고유진동 수보다는 상당히 증가하게 된다. 이에 대한 연구가 국내외에서 상당수 행하 여졌지만, 연구의 대부분이 회전의 영향을 고려하지 않은 정지판(stationary plate)에 대한 것이며 뢰전을 고려한 연구는 극히 제한되어 있다. 또한 회전 의 영향을 고려한 연구의 대부분이 해석 대상을 보로서 단순화 시켰고 해법 으로는 유한요소법과 Ritz법 등을 사용하였다. 이는 블레이드가 지니고 있는 기하학적인 형상과 진동 특성이 해석적인 방법으로 해결하는 데에는 상당한 어려움이 있기 때문이다. 실제적으로는 터빈 블레이드와 같은 회전체의 진동 특성이 설치각이나 비틀림각, 판의 형상비, 회전속도 등의 변화에 의하여 영 향을 받기 때문에 보와 같은 진동 거동을 보이기보다는 판이나 셀과 같은 진동 거동을 보이므로 보다 정확한 해석을 수행하기 위해서는 해석 대상을 판이나 셀로서 취급하는 것이 타당하다. 따라서 본 연구에서는 위와 같은 이 유 때문에 해석 대상을 등방성 사각판과 직교이방성 복합재료 사각판으로 선택하였으며, 구조물의 고유진동수에 영향을 미치는 다음과 같은 인자들을 해석에 고려하였다. 1. 회전속도 (rotational speed) 2. 설치각 (setting angle) 3. 허브의 반경 (hub radius) 4. 판의 형상비 (aspect ratio) 5. 적층순서 (stacking sequence)구조물에 대한 동적실험(dynamic test)을 통하여 단기간에 동적특성을 결정하고 SDM(structure dynamic modification)이나 FRS(force response simulation)를 수행하여 임의의 좌표 공간에 대한 진동수준을 해석적으로 예측할 뿐만 아니라 구조물의 진동제어 를 위한 동적인자를 변경시킬 수 있는 정보를 제공하며 장비를 방진할 경우 신뢰성 있는 전달률을 결정할 수 있다. 실험적으로 철교, 교량이나 건물의 철골구조 및 2층 바닥 등 대,중형의 복잡한 구조물에 대항 동특성을 나타내 는 모빌리티를 결정할 경우 충격 가진 실험이 사용되는 실험장비 측면에서 나 실험을 수행하는 과정이 대체적으로 간편하다. 그러나 이 경우 대상 구조 물을 충분히 가진시킬수 있는 용량의 대형 충격기(large impact hammer)가 필요하게 된다. 이러한 동적실험은 약 길이 61m, 폭 16m의 4경간 교량에 대 하여 동적실험을 수행하여 가능성을 확인하였다. 여기서는 실험실 수준의 평 판모델을 제작하고 실제 현장에서 이루어질 수 있는 진동제어 구조물에 대 한 동적실험 및 FRS를 수행하는 과정과 동일하게 따름으로써 실제 발생할 수 있는 오차나 error를 실험실내의 차원에서 파악하여 진동원을 있는 구조 물에 대한 진동제어기술을 보유하고자 한다. 이용한 해마의 부피측정은 해마경화증 환자의 진단에 있어 육안적인 MR 진단이 어려운 제한된 경우에만 실제적 도움을 줄 수 있는 보조적인 방법으로 생각된다.ofile whereas relaxivity at high field is not affected by τS. On the other hand, the change in τV does not affect low field profile but stron

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Application of Automated Microscopy Equipment for Rock Analog Material Experiments: Static Grain Growth and Simple Shear Deformation Experiments Using Norcamphor (유사물질 실험을 위한 자동화 현미경 실험 기기의 적용과 노캠퍼를 이용한 입자 성장 및 단순 전단 변형 실험의 예)

  • Ha, Changsu;Kim, Sungshil
    • Economic and Environmental Geology
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    • v.54 no.2
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    • pp.233-245
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    • 2021
  • Many studies on the microstructures in rocks have been conducted using experimental methods with various equipment as well as natural rock studies to see the development of microstructures and understand their mechanisms. Grain boundary migration of mineral aggregates in rocks could cause grain growth or grain size changes during metamorphism or deformation as one of the main recrystallization mechanisms. This study suggests improved ways regarding the analog material experiments with reformed equipment to see sequential observations of these grain boundary migration. It can be more efficient than the existing techniques and carry out an appropriate microstructure analysis. This reformed equipment was implemented to enable optical manipulation by mounting polarizing plates capable of rotating operation on a stereoscopic microscope and a deformation rig capable of experimenting with analog materials. The equipment can automatically control the temperature and strain rate of the deformation rig by microcontrollers and programming and can take digital photomicrographs with constant time intervals during the experiment to observe any microstructure changes. The composite images synthesized using images by rotated polarizing plates enable us to see more accurate grain boundaries. As a rock analog material, norcamphor(C7H10O) was used, which has similar birefringence to quartz. Static grain growth and simple shear deformation experiments were performed using the norcamphor to verify the effectiveness of the equipment. The static grain growth experiments showed the characteristics of typical grain growth behavior. The number of grains decreases and the average grain size increases over time. These case experiments also showed a clear difference between the growth curves with three temperature conditions. The result of the simple shear deformation experiment under the medium temperature-low strain rate showed no significant change in the average grain size but presented the increased elongation of grain shapes in the direction of about 53° regarding the direction perpendicular to the shearing direction as the shear strain increases over time. These microstructures are interpreted as both the plastic deformation and the internal recovery process in grains are balanced by the deformation under the given experimental conditions. These experiments using the reformed equipment represent the ability to sequentially observe changing the microstructure during experiments as desired in the tests with the analog material during the entire process.

Ammonia Removal Capacities of Several Filter Media in a Seawater Recirculating Aquaculture System (해수 순환 여과 양식 시설의 여과 재료별 암모니아 제거 능력)

  • 전임기;손맹현;조재윤;이종문
    • Journal of Aquaculture
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    • v.10 no.3
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    • pp.261-271
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    • 1997
  • Ammonia removal capacities of five submerged filter media, 2~3mm sand, 30~50mm gravel, 20~40mm coral sand, polythylene net, and corrugated plastic plate in a seawater recirculating system were tested. A rotating biological contactor (RBC) was also tested for comparison. Oxygen consumption rates were measured along with the ammonia removal efficiencies. The ammonia concentrations in the system were maintained from 0.052 to 0.904 mg/l (mean 0.338$\pm$0.219 mg/l) and the water temperature was ranged from 19.2 to $21.4^{\circ}C\;(mean 20.2^{\circ}C\pm0.58^{\circ}C$). The 1/2-order kinetic model (Y:g/$m^3$/day) and the mean ammonia removal rates (g/$m^3$/day) of the filter media were : Sand : Y=135.5X0.5-25.1(r2=0.8110), 45.1 Coral sand : Y=125.1X0.5-33.0 (r2=0.7307), 31.8 Polyethylene net : Y=87.4X0.5-20.1 (r2=0.6780), 25.2 Corrugated plastic plate : Y=87.4X0.5-20.1(r2=0.5206), 19.2 Gravel : Y=4307X0.5-5.5 (r2=0.2596), 17.1 RBC : Y=127.6X0.5-33.4 (r2=0.7146), 32.8 where X is the concentration of ammonia. Oxygen consumption rates well corresponded to the ammonia removal capacities of each filter medium, thus the sands showing the highest value (442g/$m^3$/day) followed by coral sands (291.1g/$m^3$/day), polyethylene nets (236.9g/$m^3$/day), gravels (135.6g/$m^3$/day) and corrugated plastic plates (134.2g/$m^3$/day). Oxygen consumption rate of the RBC was unable to measure because of the characteristics of the structure.

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