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Effect of Rolling Speed on the Exit Cross Sectional Shape in Rod Rolling Process

  • Lee, Young-Seog
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.1
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    • pp.27-31
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    • 2007
  • A rolling speed dependent spread model is proposed for predicting the exit cross sectional shape in oval-round (or round-oval) pass rod rolling process when the rolling speed is very high. The effect of rolling speed on the exit cross sectional shape is measured by performing a four-pass continuous high speed (${\sim}80m/s$) rod rolling test and is described in terms of the spread correction parameter. The validity of the model is examined by applying it to rod rolling process at POSCO No.3 Rod Mill. The cross sectional shapes of workpiece predicted by the proposed model coupled with the surface profile prediction $method^{6}$ are in good agreement with those obtained experimentally.

Investigation of Effect of Hot Rolling Oil of on Rolling with HSS Roll (고속도공구강롤을 적용한 열간유압연 사용특성 연구)

  • 유재희;황상무;김철희
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.115-118
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    • 1997
  • Recently, hot rolling oil lubrication technology is required to face with the new environments such as the rapid introduction of high wear resistent high speed steel roll the development of continuous hot rolling technology. In the hot strip mill, according to rolling and quality required conditions are constrict, Roll material of hot rolling finishing stand is changing Hi-Cr Roll to High Speed Steel [HSS] Roll. The problem of HSS Roll of roll force and strip scale defects are increasing in hot strip mill, So we have tested HSS Roll in hot rolling simulator as rolling condition, rolling speed, draft, hot oil concentration. To reduce roll force and prevent scale defects. We get some merit rolling force, rolling torque, roll wear reduction, roll and strip surface roughness and hot rolling critical oil concentration 0.4%. Finally we are going to investigate the effect of hot rolling oil of on rolling with HSS Roll.

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The Effects of Mowing Height, Rolling, N-fertilizing, and Season on Green Speed in Korean Golf Courses (한국의 골프 코스에서 그린 스피드에 대한 예지고, 롤링, 질소 시비량과 계절의 효과)

  • 이상재;심경구;허근영
    • Journal of the Korean Institute of Landscape Architecture
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    • v.29 no.4
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    • pp.91-99
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    • 2001
  • This study was carried out to investigate the effects of mowing height, rolling, N-fertilizing, and season on green speed(i.e., ball-roll distance) for developing and implementing a program of increasing green speed in Korean golf courses. Data were subjected to multi-regression analysis using SPSSWIN(Statistical Package for the Social Science), which collected from Yong-Pyong golf course greens selected to investigate. The results was as follows. 1) The multi-regression analysis of mowing height, rolling times, and N-fertilizer application rates on spring green speed was as follows; $Y_1$(spring green speed)=4.287+0.155X$_1$(rolling times)-0.131X$_2$(the amount of N-fertilizing)-0.251X$_3$(mowing height). 2) The multi-regression analysis of mowing height, rolling times, and N-fertilizer application rates on summer green speed was as follows; $Y_2$(summer green speed)=4.833-0.423X$_3$(mowing height)+0.146X$_1$(rolling times)-0.107X$_2$(the amount of N-fertilizing). 3) The multi-regression analysis of mowing height, rolling times, and N-fertilizer application rates on fall green speed was as follows; $Y_3$(fall green speed)=4.651-0.383X$_3$(mowing height)+0.142X$_1$(rolling times)-0.103X$_2$(the amount of N-fertilizing). 4) As mowing height was lowered by 1mm, green speed increased by 0.251~0.423m. As rolling times increased by 1(one), green speed increased by0.142~0.15m. As the amount of N-fertilizing increased by 1g/$m^2$, green speed decreased by 0.103~0.131m. The season also affected green speed. In comparison with spring green speed, summer green speed decreased by 0.145m and fall green speed decreased by 0.144m.

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Development of Technology for Setting Rolling Speed of Finishing Rolling Process in Hot Strip Mill (열연 마무리 압연공정 압연롤 회전속도 설정 기술 개발)

  • Hong, Seong-Cheol;Lee, Haiyoung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.11
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    • pp.47-56
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    • 2013
  • Rolling speed, roll gap, and cooling pattern in hot strip finishing mill process should be determined before inserting strip into roll. Such parameters are initially calculated by a mathematical set-up model. The technique to find adequate roll speed via a mathematical model has inherently limit because required working conditions are various and rolling process is nonlinear. To improve the accuracy of initial rolling speed for a finishing mill, this paper suggests a correction technology for initial rolling speed. The proposed method was implemented in hot strip mill process. As the results, the magnitude of width error in strip head-end part caused by excessive strip tension was decreased remarkably.

Kinematic Analysis of T-Stop Motion by Inline Skate Rolling Speed (인라인 스케이트 활주속력에 따른 T-Stop의 운동학적 분석)

  • Han, Je-Hee;Woo, Byung-Hoon;Kim, Jeong-Goo;Kim, Tae-Whan;Kim, Sung-Sup;Kim, Eui-Hwan
    • Korean Journal of Applied Biomechanics
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    • v.20 no.4
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    • pp.355-364
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    • 2010
  • The purpose of this study was to investigate the kinematical analysis of T-stop motion by inline skate rolling speed. Six subjects were participated in the experiment(age: $35.0{\pm}3.3$ yrs, weight: $72.70{\pm}5.1\;kg$, height: $176.30{\pm}3.1\;cm$, career: $10.00{\pm}2.5$ yrs). The study method adopted 3-dimensional analysis and 2 cameras for filming to analyze the required displacement of center of mass, displacement of right and left hip joint, displacement of right and left knee joint, displacement of trunk tilt using by APAS. The results were as follows; In anterior-posterior displacement of COM, the faster rolling speed, the longer displacement at phase 2. In vertical displacement of COM, the faster rolling speed, the lower displacement. In medial-lateral displacement of COM, there was no significant on rolling speed. In angular displacement of right thigh segment, the faster rolling speed, the bigger displacement in X and Z axis. In angular displacement of left thigh segment, the faster rolling speed, the lower displacement in X axis. In angular displacement of right shank segment, the faster rolling speed, the bigger displacement in Z axis. In angular displacement of left shank segment, the faster rolling speed, the bigger displacement in X and Y axis. In angular displacement of trunk segment, the faster rolling speed, the bigger displacement in Z axis.

Development of Rolling Speed Set-up Model for the Travelling Stability in Hot Strip Finishing Mill (열간사상압연 통판안정성 개선을 위한 속도설정모델 개발)

  • 문영훈;김영환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.47-56
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    • 1999
  • New rolling speed prediction model has been developed for the precise presetting rolling speed of each finishing mill stand in the tandem hot strip mill. Those factors such as neutral point, work roll diameter, rolling torque, friction coefficient, bite angle and the thickness at each side of entry and deliver of the rolls were taken into account. To consider width effect on forward slip, calibration factors obtained from rolling torque has been added to new prediction model and refining method has also been developed to reduce the speed unbalance between adjacent stands. The application of the new model showed a good agreement in rolling speeds between the predictions and the actual measurements, and the standard deviation of prediction error has also been significantly reduced.

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A Study of Rolling Characterization on Mg Alloy Sheet (마그네슘 합금 판재의 압연특성연구)

  • Jeong, Y.G.;Lee, J.B.;Kim, W.J.;Lee, G.A.;Choi, S.;Jeong, H.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.53-56
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    • 2006
  • Magnesium alloy AZ31, which processed by conventional rolling or extrusion, has high anisotropy of mechanical properties in its strength and elongation at room temperature. We compared the influence of differential speed rolling with conventional rolling process on microstructure and mechanical properties of commercial AZ31 sheet. Commercial AZ31 alloy sheets were processed with conventional and differential speed rolling with thickness reduction ratio of 30% at a various temperature. The elongation of AZ31 alloy, warm-rolled by differential speed rolling is larger than those rolled by conventional rolling. Besides, grain size and distribution on microstructure of the conventional rolled materials were coarse and inhomogeneous, on the contrary, those of the differential speed rolled were fine and homogeneous.

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The effect of mowing height, time lapse, rolling, and dew removal on green speed of putting green in Golf Course (예지고, 시간경과, 롤링과 이슬제거가 골프 코스 퍼팅 그린의 그린 스피드에 미치는 영향)

  • 심경구;이상재;허근영
    • Asian Journal of Turfgrass Science
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    • v.13 no.3
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    • pp.139-146
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    • 1999
  • This studies was carried out to estimate the influence of mowing height, time lapse, rolling, and dew removal on green speed of putting green in Lake Side C. C. on 29, 30 Jun. 1998. The results were as follows. As mowing height increased, green speed tended to be decreased. After mowing, green speed tended to be decreased over the time, and appeared to be decrease significantly on the next day[Y=3.206-0.127.X1-1.41$\times$10-2.X4(Y=green speed, X1=mowing height, X4=time lapse)]. This suggests that the frequency of mowing must be increased to maintain the green speed. But, frequent mowing cause the turfgrass of putting green to be stressed. Rolling tended to increase green speed[Y=3.555-0.202.X1+0.111.X2(Y=green speed, X1=mowing height, X2=rolling)]. Thus, rollers is thought to be an tool used to increase green speed and rolling is expected to be able to decrease turfgrass stress while maintaining the performance level of the putting green. Dew removal appeared to increase green speed significantly[Y=2.499-0.125.X1+0.366.X3(Y=green speed, X1=mowing height, X3=dew removal)]. Thus, dew removal is expected to maintain the green speed in the morning.

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Temperature Distribution of High Speed Tool Steel Rod During High Speed Hot Rolling Procedure (고속열간압연에서 고속도공구강 봉재의 온도분포 해석)

  • Jeong, Hyo Tae;Lee, Soo Yeon;Ha, Tae Kwon;Jung, Jae Young
    • Korean Journal of Metals and Materials
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    • v.46 no.3
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    • pp.150-158
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    • 2008
  • The temperature distribution of high speed tool steel rod has been studied during high speed hot rolling procedures. The tool steel rod shows severe temperature gradient during rolling procedures and the temperature at the center of rod are much higher than that at the surface of rod. This temperature gradient accumulated after every rolling procedure and the center of rolled rod could be remelt in some procedures to cause inside defects. In this study, the temperature distribution was simulated using finite element method and the processing parameters such as rolling speed, cooling condition, have been discussed to prevent the temperature increases at the center of rod.

Analysis of Wire/Bar Rolling Process of High Speed Steel for Prevention of Center Fusion (고속도강 선.봉재의 중심부 용융현상방지를 위한 압연공정 해석)

  • Lee, S.Y.;Jeong, H.T.;Ha, T.K.;Jung, J.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.318-321
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    • 2007
  • The temperature distribution of high speed tool steel wire/bar during high speed hot rolling procedures has been studied in this study. The tool steels wire/bar show severe temperature gradient during rolling procedures and the temperature of center part much higher than that of the surface. This temperature gradient accumulated after every rolling procedure and the center of rolled wire/bar could be remelt in a certain stage to cause inside defects. In the present study, the temperature distribution was simulated using finite element method and the processing parameters such as rolling speed, cooling condition, has been discussed to prevent the temperature increases of center wire/bar.

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